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Author Topic: 110 cu SERK4 motor upgrade options  (Read 32818 times)

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Black Diamond

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Re: 110 cu SERK4 motor upgrade options
« Reply #105 on: March 31, 2008, 02:17:35 PM »

I'd like to again thank Gary for help with the pictures so I could post em.

JW
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miker

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Re: 110 cu SERK4 motor upgrade options
« Reply #106 on: March 31, 2008, 02:18:30 PM »

Thanks for the update and am waiting for more...It is gonna be great!   :2vrolijk_21:
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Talon

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Re: 110 cu SERK4 motor upgrade options
« Reply #107 on: March 31, 2008, 02:43:51 PM »

Great pictures, looks a lot like Scott's build up pictures.

While I'm here, talking about builds, has anyone ever installed their pistons by installing them in the jugs first, so the skirt is sticking out just enough to get the wrist pin in, then slid the jugs on the studs? I saw this on another motor assembly. They installed the circlip on one side of the pitson, compressed the rings and pushed the piston into the jug, then they didn't need to get the ring compressor in there, between the studs.
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Black Diamond

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Re: 110 cu SERK4 motor upgrade options
« Reply #108 on: March 31, 2008, 02:47:10 PM »

Thanks Miker. If it would quite raining, with the occassional 30mph winds, I'd think about picking her up today. Tired of this weather in good ol Illinois.

Talon  I admit Scott's pics gave me an outline to follow.

JW
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sadunbar

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Re: 110 cu SERK4 motor upgrade options
« Reply #109 on: March 31, 2008, 02:49:18 PM »

Great pictures, looks a lot like Scott's build up pictures.

While I'm here, talking about builds, has anyone ever installed their pistons by installing them in the jugs first, so the skirt is sticking out just enough to get the wrist pin in, then slid the jugs on the studs? I saw this on another motor assembly. They installed the circlip on one side of the pitson, compressed the rings and pushed the piston into the jug, then they didn't need to get the ring compressor in there, between the studs.

This is the method I used, except I used a ring compressor when bench installing the pistons into the jugs...  I pre-installed the base gasket and o'ring, then I pre-installed one circlip into the piston, then I slid the jug onto the studs far enough to install the piston pin into the piston, then I installed the second circlip - and then slide the jug onto the bottom end case...worked great!
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Talon

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Re: 110 cu SERK4 motor upgrade options
« Reply #110 on: March 31, 2008, 02:52:51 PM »

Thanks Miker. If it would quite raining, with the occassional 30mph winds, I'd think about picking her up today. Tired of this weather in good ol Illinois.

Talon  I admit Scott's pics gave me an outline to follow.

JW

Looks great! So did they coat your combustion chamber then do the valve job? I think I want to coat my pistons and chambers when I tear down my motor next winter.
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Talon

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Re: 110 cu SERK4 motor upgrade options
« Reply #111 on: March 31, 2008, 02:55:05 PM »

This is the method I used, except I used a ring compressor when bench installing the pistons into the jugs...  I pre-installed the base gasket and o'ring, then I pre-installed one circlip into the piston, then I slid the jug onto the studs far enough to install the piston pin into the piston, then I installed the second circlip - and then slide the jug onto the bottom end case...worked great!

Good, then I won't need a new ring compressor! The one I have is for car motors and wouldn't come out if I installed the pistons first, then the jugs.
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Fired00d

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Re: 110 cu SERK4 motor upgrade options
« Reply #112 on: March 31, 2008, 04:30:53 PM »

I'd like to again thank Gary for help with the pictures so I could post em.

JW
You're welcome, build is coming along nicely. :2vrolijk_21: Will not be long before you will hear.... Potato, potato, potato. ;D

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Black Diamond

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Re: 110 cu SERK4 motor upgrade options
« Reply #113 on: March 31, 2008, 04:38:50 PM »

Thanks again Gary

Some more photos of the build
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Black Diamond

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Re: 110 cu SERK4 motor upgrade options
« Reply #114 on: March 31, 2008, 04:41:01 PM »

The throttle body after clean up. This is the 08 SE electronic throttle control 58mm TB
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Black Diamond

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Re: 110 cu SERK4 motor upgrade options
« Reply #115 on: March 31, 2008, 04:42:20 PM »

Interior of the SE cam plate
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Hoist!

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Re: 110 cu SERK4 motor upgrade options
« Reply #116 on: March 31, 2008, 04:42:33 PM »

Alright Jeff, you're on your way!!! :2vrolijk_21:

Engine's looking good man! You getting close to finally getting past worrying about an engine in your bike now, and just be able to ride it. I'm still getting over being gun shy to trust it yet, after having so many issues last year. But it feels good, and after a few more miles I should have my confidence back. I'll be optimistic about it right now anyway! :huepfenjump3:

Good luck in completing it and getting it running great! ;)

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Black Diamond

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Re: 110 cu SERK4 motor upgrade options
« Reply #117 on: March 31, 2008, 04:45:40 PM »

Thermal coated exhaust ports
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Black Diamond

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Re: 110 cu SERK4 motor upgrade options
« Reply #118 on: March 31, 2008, 04:53:19 PM »

Thanks Howie

Looking forward to many great years and miles on her with my lady riding next to me.  Now if these tornadoes would simply stay out of the area so I could go pick her up.

JW
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Black Diamond

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Re: 110 cu SERK4 motor upgrade options
« Reply #119 on: March 31, 2008, 07:40:40 PM »

JE 117 reversed dome pistons  thermal coated tops and skirts
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