G'day wadez1,
I recently got my bike back after 4 months. My cvo is a 07 springer but what your describing is pretty damn close to where my yarn begins.
My engine suffered from the lack of clearance with the rocker covers but fortunately no dramatic oil leaks so it was sent in for the ENHANCEMENT.
After the enhancement my engine now had a new rattle which was present on the 80 klm ride back home, this was present between 2000 and 3000 rpm.
That night the dealer was notified which has helped because my bike is now 9 months out of warranty.
Yep I have heard all of the excuses, bad fuel, syn oil, quiet exhaust and so on. The dealers head mechanic rode the machine and agreed the engine now had travelled
about 2000 klms since the enhancement. The engine always had the rattle and now was chewing around 500 ml oil per 1500 klms which it never did prior the
enhancement. Luckily for me the Harley Rep for Australia rode the bike and gave the dealer the go ahead to find the cure.
When the enhancement was c/out new piston and rings were fitted and this is what had caused my issue. When I picked up the bike last week I spoke one on one with
the mechanic who admitted the pistons were out of spec and my engine now had a new top end. Cylinders, pistons and lifters were replaced and the noise had been
PISTON SLAP. The bike has only travelled 80 klms since picking it up due to our winter but the engine is quiet and I mean quiet. I realise this is a long winded yarn but
I cannot believe the difference with my engine and I know time will tell so I hope my experience might help you out.
Regards,
Knackers