DANG IT
That's not exactly what I said..Was talking to John Sachs the other day, told him what was going on,what i had done and considered just changing to another gear set and taking my chances. His comment was , put a Baker door on it before changing gear sets. Because the POS Harley door with snap rings in it let's the bearings move around in the door changing things inside the trans. Made sense to me especially after it got good and hot and it wsa worse. it''s either a door or another gear set. on the bright side it just drops in low like butter now,minimal noise.
I actually found a '12 gear set for $300 I could have used. I know when the 117 starts putting the power to it, things may move around more. . Baker is coming out with a DD 6 for our bikes in March, may be going that way. Doing the 117 build now, goal is 125 squared, when that's done and tuned, I will pull the gear set and slip on a Baker door and we'll see what we can see.