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Author Topic: Chubby Wild 1  (Read 23346 times)

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hard10

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Chubby Wild 1
« on: November 14, 2007, 12:59:55 AM »

Just for Ken, I was going to title this 'AJ's Chubby' but thought better.
If I drop enough hints maybe someone will know what I want for Christmas this year. But, I don't know for sure which p/n I want. I have tried these on Don & Terry's bikes and like the feel alot. Since I added the Corbin, I ride a little higher up in the saddle causing my arms to go numb. My only problem is that I want to retain the stock setup i.e. grips & internal wiring. I believe that the 575's are a larger diameter so that would not work.
Can anyone shed some light on this subject? TIA, AJ

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Re: Chubby Wild 1
« Reply #1 on: November 14, 2007, 01:28:53 AM »

AJ;
The 575's are designed to be used on the baggers. They will work fine with your stock grips and internal wiring. You will need a +2" brake line and possibly a +2" throttle and idle cable as well. The hydro clutch will work fine.

Sent you a PM as well.

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Re: Chubby Wild 1
« Reply #2 on: November 14, 2007, 04:31:56 AM »

Just for Ken, I was going to title this 'AJ's Chubby' but thought better.
If I drop enough hints maybe someone will know what I want for Christmas this year. But, I don't know for sure which p/n I want. I have tried these on Don & Terry's bikes and like the feel alot. Since I added the Corbin, I ride a little higher up in the saddle causing my arms to go numb. My only problem is that I want to retain the stock setup i.e. grips & internal wiring. I believe that the 575's are a larger diameter so that would not work.
Can anyone shed some light on this subject? TIA, AJ

AJ, the bars are a larger diameter in all viewable areas.  Where the grips and clamps attach they are standard diameter though.

All your stock wiring and grips will go through or attach to the 575 bars.  The only extra hassle you might run in to would be one that I believe Terry and I have both dealt with a little. 

He replaced one of the switch housing front clamps with a unit that combined the clamp and a new switch for his Legends air shocks.  If memory serves he had to do a little body and fender work on that new clamp half because the area of it that contained the new switch extended farther out over the handlebars than the stock clamp did.  It extended far enough to go out over the wider diameter part of the handlebars. 

I had to do the same thing with the replacement clamp that now contains the switch for the heated grips.  I think I remember reading that later versions of Wild 1's handlebars actually taper out a bit making even this problem less of an issue.  So you might not have to deal with it now even with the larger clamp parts that we had to mess with.  With only original parts attached to the bars it'll be fine as is though.

The only other caveat to changing the bars is that Wild 1 will recommend changing not the clamps that hold the switch housings to the bar but the handlebar clamps themselves (beneath the radio).  The stock parts are two separate smaller parts.  Wild 1 prefers using a beefed up one piece upper clamp.  It's a 20-ish dollar part.  You'll also need a longer brake line.
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Re: Chubby Wild 1
« Reply #3 on: November 14, 2007, 06:40:03 AM »

Just for Ken, I was going to title this 'AJ's Chubby' but thought better.
If I drop enough hints maybe someone will know what I want for Christmas this year. But, I don't know for sure which p/n I want. I have tried these on Don & Terry's bikes and like the feel alot. Since I added the Corbin, I ride a little higher up in the saddle causing my arms to go numb. My only problem is that I want to retain the stock setup i.e. grips & internal wiring. I believe that the 575's are a larger diameter so that would not work.
Can anyone shed some light on this subject? TIA, AJ


AJ

How about if I have Nancy call Susan and let her know what you want. Along with the right part #'s. We only buy from hd-dude and can order it if that would help. Jim send me a pm letting me know the cost so Nancy can let Susan know!

Hows that AJ?
Anything else you want while we are at it?

 ;D ;D ;D ;D
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Re: Chubby Wild 1
« Reply #4 on: November 14, 2007, 07:52:42 AM »


AJ

How about if I have Nancy call Susan and let her know what you want. Along with the right part #'s. We only buy from hd-dude and can order it if that would help. Jim send me a pm letting me know the cost so Nancy can let Susan know!

Hows that AJ?
Anything else you want while we are at it?

 ;D ;D ;D ;D

Thank you all for your replys.

The only other thing I would need to know then Chip is how long it will take you to do it and when can I drop it off?  ;D

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Re: Chubby Wild 1
« Reply #5 on: November 14, 2007, 08:00:06 AM »

Thank you all for your replys.

The only other thing I would need to know then Chip is how long it will take you to do it and when can I drop it off?  ;D

Two hours and whenever you want.
Unless you bring beer, then 3.5 hours!

So pm me if you want this to happen.
I will have to call Jim but since your paying he can overnight them!

 :2vrolijk_21:
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Re: Chubby Wild 1
« Reply #6 on: November 14, 2007, 08:14:58 AM »

Just to toss in my 2 cents, I bought everything to install a set of Wild-1 Chubby's on LD from hd_dude and everything fit perfect. No trips to the local indy shop. Took more than two hours on my RG however as the fairing had to come apart and well Beagle and I had to self lubricate a bit and - - - - you know how it is. Anyway, Elvis has a set of 12" and they've made a believer out of Mark and I've got 10"ers on LD. Best damn mod you can make to your ride.

B B
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Re: Chubby Wild 1
« Reply #7 on: November 14, 2007, 08:18:32 AM »

Just for Ken, I was going to title this 'AJ's Chubby' but thought better.
If I drop enough hints maybe someone will know what I want for Christmas this year. But, I don't know for sure which p/n I want. I have tried these on Don & Terry's bikes and like the feel alot. Since I added the Corbin, I ride a little higher up in the saddle causing my arms to go numb. My only problem is that I want to retain the stock setup i.e. grips & internal wiring. I believe that the 575's are a larger diameter so that would not work.
Can anyone shed some light on this subject? TIA, AJ

I'm in the middle of doing this to my bike.  The WO Chubby 575 is the one you want, and it will be fine with your stock grips and internal wiring.  Current version of it is tapered at the ends, as 2L says, and no dimples are necessary.  The two additional items you need are 45252-04 SS Brakeline kit, and 55917-08 Handlebar clamp.  That handlebar clamp is standard on the 08 Ultra, I believe.  Buy that clamp, and NOT the Custard Chrome one that others have used, as it's a better fit in the space. (And in any case the Custard Chrome one is more expensive than the Moco one it's a direct copy of!!)

Jim
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Re: Chubby Wild 1
« Reply #8 on: November 14, 2007, 08:23:00 AM »

Just to toss in my 2 cents, I bought everything to install a set of Wild-1 Chubby's on LD from hd_dude and everything fit perfect. No trips to the local indy shop. Took more than two hours on my RG however as the fairing had to come apart and well Beagle and I had to self lubricate a bit and - - - - you know how it is. Anyway, Elvis has a set of 12" and they've made a believer out of Mark and I've got 10"ers on LD. Best damn mod you can make to your ride.

B B

See AJ
Buy from Jim and no problems.
See Brians post about time!

What cha waiting for?

 :nixweiss:
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Re: Chubby Wild 1
« Reply #9 on: November 14, 2007, 11:17:06 AM »

Just be forwarned this isn't a SS Minnow job.  Ain't no three hour cruise.  First one I did was a long Saturday task.  The second I did still took me a good four hours plus.  And that time there was no beer in the process (which might have been the problem :nixweiss: ).
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Re: Chubby Wild 1
« Reply #10 on: November 15, 2007, 09:13:57 AM »

Prices on these things aren't too bad either:

WO575:  $175.31
45252-04:  $107.93
55917-08:  $16.32
12 pack Yuengling:  $8.50

OK, what else do I need?  Any consumables/expendables..........other than beer?  I suppose this would be a great time to do the Heat Demons...Oh, and I guess I'll need a 1.25" clamp for my Techmount and cup caddy. 
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Re: Chubby Wild 1
« Reply #11 on: November 15, 2007, 09:31:13 AM »

I'm glad AJ started this thread as I need to do something after the bars got bent in 'the incident'. Is there a clear answer as to the need for longer throttle and idle cables? What about going to urethane bushings?

:indian_chief:
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Re: Chubby Wild 1
« Reply #12 on: November 15, 2007, 11:03:37 AM »

I'm glad AJ started this thread as I need to do something after the bars got bent in 'the incident'. Is there a clear answer as to the need for longer throttle and idle cables? What about going to urethane bushings?

:indian_chief:

With the WO575 bars your throttle, idle and clutch cable will be ok.  Only need the longer brake line.

I changed to urethane bushines a year or so ago.  Maybe a "firmer" feel in the bars.  Maybe it's all in my head.  Since it's all apart anyway, however, why not put in something that will last all but forever in place of something that won't?
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Re: Chubby Wild 1
« Reply #13 on: November 15, 2007, 11:35:52 AM »

With the WO575 bars your throttle, idle and clutch cable will be ok.  Only need the longer brake line.

I changed to urethane bushines a year or so ago.  Maybe a "firmer" feel in the bars.  Maybe it's all in my head.  Since it's all apart anyway, however, why not put in something that will last all but forever in place of something that won't?

Got any info on the urethane bushes 2L?

Jim
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Re: Chubby Wild 1
« Reply #14 on: November 15, 2007, 11:39:07 AM »

Got any info on the urethane bushes 2L?

Jim


You'll need HD # 56298-03 Jim.  There are aftermarket products a little cheaper.  But likely not enough cheaper to justify tracking down and having them mailed over if you don't have a local shop with stock.
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Re: Chubby Wild 1
« Reply #15 on: November 15, 2007, 11:41:09 AM »


You'll need HD # 56298-03 Jim.  There are aftermarket products a little cheaper.  But likely not enough cheaper to justify tracking down and having them mailed over if you don't have a local shop with stock.

$31.14 plus shipping from Zanotti's.
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Re: Chubby Wild 1
« Reply #16 on: November 15, 2007, 11:49:10 AM »


You'll need HD # 56298-03 Jim.  There are aftermarket products a little cheaper.  But likely not enough cheaper to justify tracking down and having them mailed over if you don't have a local shop with stock.

Cool, thanks 2L!  :drink:

There's no danger of any shop over here having stock, and they'd cost $80 if they did, so I guess I need to try to get some mailed over quick if I'm going to change them!

Jim
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Re: Chubby Wild 1
« Reply #17 on: November 15, 2007, 11:51:31 AM »

Cool, thanks 2L!  :drink:

There's no danger of any shop over here having stock, and they'd cost $80 if they did, so I guess I need to try to get some mailed over quick if I'm going to change them!

Jim


PM me your address.  I've got a set (not Harley branded, but doesn't matter) sitting in my tool box that have no immediate home.  If you need something right away that's about as right away as it can get.  Will mail them this afternoon.
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Re: Chubby Wild 1
« Reply #18 on: November 15, 2007, 11:53:23 AM »


PM me your address.  I've got a set (not Harley branded, but doesn't matter) sitting in my tool box that have no immediate home.  If you need something right away that's about as right away as it can get.  Will mail them this afternoon.

Service above and beyond, 2L!  :drink: :drink: :drink: :drink:

You are one of the gentlemen of this world!

PM on the way...

Jim
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Re: Chubby Wild 1
« Reply #19 on: November 15, 2007, 11:56:34 AM »

Service above and beyond, 2L!  :drink: :drink: :drink: :drink:

You are one of the gentlemen of this world!

PM on the way...

Jim


Not a problem Jim.  Had to go to the post offic today anyway.  Timing couldn't be better.
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Re: Chubby Wild 1
« Reply #20 on: November 15, 2007, 12:10:44 PM »

In my case, and in 98% of the cases Jim has done (his report), the throttle cables will be fine...only the brake lines have to be changed to 2+" over stock.

As Don said, this is NOT a 3 hour job if you've never done it before.  Get the bars out on a workbench after removing them, get yourself a pen and paper, and make yourself a little picture of the pin connections with the color of the wire going to each pin hole.  It's in the wiring diagram too, but a pictoral is sometimes just easier, at least for me. Keep the beers to a minimum on this job, until you get the wiring part done.  It is an excellent time to install the Heat Demons...the new tapered version of the Wild 1 575's do not require any modification to the switch...the main body of the switch fits where the old clamp did, and the "lip" part is offset a bit, so goes onto the fatter part of the bar with no problem.  The small gap some of you saw on the clamp is normal for any application.  Do NOT overtighten the two bolts on the heat demons...use a torque wrench.  There will be a paper thin gap in all likelyhood.

If you have a HD or indy shop do this, expect a full 6 hour labor charge.  It's not hard, but it does take some time and patience.
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Re: Chubby Wild 1
« Reply #21 on: November 15, 2007, 12:24:38 PM »

get yourself a pen and paper, and make yourself a little picture of the pin connections with the color of the wire going to each pin hole.  It's in the wiring diagram too, but a pictoral is sometimes just easier, at least for me.

For these things I take a few pics with a digital camera - better than my drawing skills!  :huepfenlol2:

Jim
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Re: Chubby Wild 1
« Reply #22 on: November 15, 2007, 12:27:16 PM »

For these things I take a few pics with a digital camera - better than my drawing skills!  :huepfenlol2:

Jim

Nice ! We'll have a report with pics !  :2vrolijk_21:

Jacques
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Re: Chubby Wild 1
« Reply #23 on: November 15, 2007, 12:31:59 PM »

While I've got the front-end all torn apart, are there any other goodies I can should have to spend the insurance company's money on?

:indian_chief:
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Re: Chubby Wild 1
« Reply #24 on: November 15, 2007, 12:38:31 PM »

Nice ! We'll have a report with pics !  :2vrolijk_21:

Jacques

Don's previous one is much better than I could ever do!  (Let's just say that I am to photography as Pavarotti was to pole vaulting!)  :huepfenlol2:

Jim
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Re: Chubby Wild 1
« Reply #25 on: November 15, 2007, 02:17:12 PM »

Don's previous one is much better than I could ever do!  (Let's just say that I am to photography as Pavarotti was to pole vaulting!)  :huepfenlol2:

Jim

Just returned from lunch and the post office.  Poly bushings are on the way.  First class int'l.  So, hopefully, five or six days and they'll be there.
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Re: Chubby Wild 1
« Reply #26 on: November 15, 2007, 02:22:48 PM »

While I've got the front-end all torn apart, are there any other goodies I can should have to spend the insurance company's money on?

:indian_chief:

It sounds as if you're already after poly bushings and the Wild1 bars.  If you're one of the souls that have heated grip issues that'll obviously be in your hand at the same time.  Speaker or other audio upgrades?  You've obviously got the TD fork work done already.  Had you done HID yet?  Not much else to alter in the nose after these things are done.
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Re: Chubby Wild 1
« Reply #27 on: November 15, 2007, 02:24:15 PM »

Just returned from lunch and the post office.  Poly bushings are on the way.  First class int'l.  So, hopefully, five or six days and they'll be there.

Send me the bill, Don!   :drink: :drink:
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Re: Chubby Wild 1
« Reply #28 on: November 15, 2007, 02:31:44 PM »

Send me the bill, Don!   :drink: :drink:


Merry Christmas!
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Re: Chubby Wild 1
« Reply #29 on: November 15, 2007, 02:36:31 PM »

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Re: Chubby Wild 1
« Reply #30 on: November 15, 2007, 03:00:27 PM »

:)  I owe you one!  :drink: :drink: :drink: :drink:


nah, they were just spare parts in a drawer, better they get some use anyway
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Re: Chubby Wild 1
« Reply #31 on: November 15, 2007, 04:42:49 PM »

With an '07 that already has heated 'ironside' grips, do I need the Heat Demons ? Mine are working right now & I would like to retain the iriginal look. TIA, AJ

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Re: Chubby Wild 1
« Reply #32 on: November 15, 2007, 04:46:47 PM »

With an '07 that already has heated 'ironside' grips, do I need the Heat Demons ? Mine are working right now & I would like to retain the iriginal look. TIA, AJ

AJ, history seems to say that the stock heated grips are fine until they aren't fine anymore.  Many of them have died.  Many have not.  But way too many than should have failed.  Some multiple times.

This isn't just OE installed in the SE bikes.  Their rep is the same with the off the shelf accessory installation also.
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Re: Chubby Wild 1
« Reply #33 on: November 15, 2007, 06:03:18 PM »

AJ...the only look you would lose is the knob sticking out the left grip.  You can get unheated versions of the same grip.  Just wanted you to know that, if you don't already.

My stock grips failed after just part of one season of use.  Hopefully, yours will be trouble free.
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Re: Chubby Wild 1
« Reply #34 on: November 15, 2007, 10:03:43 PM »

AJ...the only look you would lose is the knob sticking out the left grip.  You can get unheated versions of the same grip.  Just wanted you to know that, if you don't already.

My stock grips failed after just part of one season of use.  Hopefully, yours will be trouble free.

I guess my grips have a mind of their own, but lately they work great.............so they'll remain until I decide to pull the WO575 trigger.  One think I hate doing is starting a job without having everything I need to complete it.  So, this is the list I've compiled:

WO575
45252-04 Brake Line
55917-8 Handlebar bracket
56298-03 Urethane Bushings
Heat Demons
1.25" Techmount Clamp
1.25" Cruiser Caddy Clamp

What else do I need?
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Re: Chubby Wild 1
« Reply #35 on: November 15, 2007, 10:14:35 PM »


What else do I need?


Some DOT4 fluid.
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Re: Chubby Wild 1
« Reply #36 on: November 16, 2007, 06:39:35 AM »

Some DOT4 fluid.
  Got it.  What else?  Tools?  Got 'em.  Are there any special tools?  I have a few.  Dremel?  Some of you had to grind, but it is my understanding that grinding is no longer a requirement (Heat Demons) due to "tapering."  Tapering of what?  The transition from grip fitment to the 1.25" bar itself?  The transition of the bar mount to the 1.25" bar itself?  Thx.
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Re: Chubby Wild 1
« Reply #37 on: November 16, 2007, 08:08:50 AM »

  Got it.  What else?  Tools?  Got 'em.  Are there any special tools?  I have a few.  Dremel?  Some of you had to grind, but it is my understanding that grinding is no longer a requirement (Heat Demons) due to "tapering."  Tapering of what?  The transition from grip fitment to the 1.25" bar itself?  The transition of the bar mount to the 1.25" bar itself?  Thx.

The taper is on the grip ends...the riser portion is an abrupt change from 1 1/4 to 1, but only the area that is actually clamped.  The rubber grommets for the handlebars, where they go into the inner, will require a bit of holding your mouth right to get back on properly, but that's no big deal either.  While you're at it, you could send the radio out to Jim and let him install the AUX input in the back of the radio.  :nixweiss:

You'll definitely need some ball head allens to get to the socket head allens for the riser clamp(s). 

When you pull the ignition switch out, do NOT turn the forks all the way to the left or they will lock on you and you'll have to put the switch back in to unlock them...don't ask me how I know that  ::)   Unless, of course, you have the special HD tool for the ignition...it's not necessary.  Once you remove the switch, just leave the switch alone, so things don't get out of alignment to go back in.  No big deal...
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Re: Chubby Wild 1
« Reply #38 on: November 16, 2007, 02:53:28 PM »

The taper is on the grip ends...the riser portion is an abrupt change from 1 1/4 to 1, but only the area that is actually clamped.  The rubber grommets for the handlebars, where they go into the inner, will require a bit of holding your mouth right to get back on properly, but that's no big deal either.  While you're at it, you could send the radio out to Jim and let him install the AUX input in the back of the radio.  :nixweiss:

You'll definitely need some ball head allens to get to the socket head allens for the riser clamp(s). 

When you pull the ignition switch out, do NOT turn the forks all the way to the left or they will lock on you and you'll have to put the switch back in to unlock them...don't ask me how I know that  ::)   Unless, of course, you have the special HD tool for the ignition...it's not necessary.  Once you remove the switch, just leave the switch alone, so things don't get out of alignment to go back in.  No big deal...

I'm planning to do that, Terry.  I thought about following the directions he provided here........but my soldering skills have drastically diminished through the years.  I can handle most jobs, but I fear my circuit board days are behind me.
Since I have the fairing cap off, I've been scouting the terrain for this job.  I can do it, but it looks like a weekender for sure.  WOW.  Had these same bars on my 02 Ultra, and they cured the pinch between my shoulder blades.  I've felt the same pinch with the SEUC, so we'll see if the same bars cure the pinch.  Thanks.   :2vrolijk_21:
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Re: Chubby Wild 1
« Reply #39 on: November 16, 2007, 03:03:37 PM »

Know what puts me off the Heat Demons?  They don't do the chrome flavour with a black switch.  Since they *know* that they are going on Harleys, and if somebody wants a chrome one, they will likely have black switches and chrome housings, why not make them match?  It's not as if they don't have black switches to go with the chrome housing.....

Jim
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Re: Chubby Wild 1
« Reply #40 on: November 16, 2007, 03:06:42 PM »

Know what puts me off the Heat Demons?  They don't do the chrome flavour with a black switch.  Since they *know* that they are going on Harleys, and if somebody wants a chrome one, they will likely have black switches and chrome housings, why not make them match?  It's not as if they don't have black switches to go with the chrome housing.....

Jim

I think I can get over that..........or pull the assembly apart and make the switch black before installing it......if it were to bother me that much, but I'd never thought of that til you mentioned it.  Dammit man!  One more thing to do.   ;D
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Re: Chubby Wild 1
« Reply #41 on: November 16, 2007, 03:18:52 PM »

Because of it's location, the switch blends in with the rest of the things in that area of the bars.  IMO, the black switch there would make it stand out more, as it takes the place of the solid chrome clamp.  :nixweiss:
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Re: Chubby Wild 1
« Reply #42 on: November 16, 2007, 04:08:22 PM »

Because of it's location, the switch blends in with the rest of the things in that area of the bars.  IMO, the black switch there would make it stand out more, as it takes the place of the solid chrome clamp.  :nixweiss:

And you don't want it to stand out, so people can see you have that little extra "something"?  ;)

I want it to match the rest of the switches. 

Jim
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Re: Chubby Wild 1
« Reply #43 on: November 16, 2007, 04:24:25 PM »

And you don't want it to stand out, so people can see you have that little extra "something"?  ;)

I want it to match the rest of the switches. 

Jim

Jim...put the chrome switch covers on the other switches.  I've had them in the basement for a year, and havn't gotten around to it yet.  It's one of those cussin' and drinkin' installs, so I have avoided the frustration.  They cost very little, but are a PITA to install.
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Re: Chubby Wild 1
« Reply #44 on: November 16, 2007, 05:33:59 PM »

Jim...put the chrome switch covers on the other switches.  I've had them in the basement for a year, and havn't gotten around to it yet.  It's one of those cussin' and drinkin' installs, so I have avoided the frustration.  They cost very little, but are a PITA to install.

Strange but true..... I just don't like the chrome switch covers, TC!  :oops: 

I like the contrast by having the black switches.  At first when the covers came out, I thought great, more chrome. But the look isn't for me.

Jim
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Re: Chubby Wild 1
« Reply #45 on: November 16, 2007, 06:59:28 PM »

Strange but true..... I just don't like the chrome switch covers, TC!  :oops: 

I like the contrast by having the black switches.  At first when the covers came out, I thought great, more chrome. But the look isn't for me.

Jim

Exactly the same here Jim.  I much prefer the contrast of the black switches on the chrome background.  Have installed those (gawdawful) switch covers twice.  But never on my own bikes.  Once for a buddy after which I swore I'd never Ever EVER do another one.  Then for another friend who'd recently got her first bike and had the cutest little a...  well, you understand.
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Re: Chubby Wild 1
« Reply #46 on: November 16, 2007, 09:10:06 PM »

Then for another friend who'd recently got her first bike and had the cutest little a...  well, you understand.

Yeah, I get the picture!  ;)

Might have done the job myself under such terrible circumstances!

Jim
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Re: Chubby Wild 1
« Reply #47 on: November 16, 2007, 10:14:51 PM »

Each to there own, but I'm with Jim & Don on this one. the contrast is the way to go on the switches. IMHO.
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Re: Chubby Wild 1
« Reply #48 on: November 16, 2007, 10:41:45 PM »

Jim...put the chrome switch covers on the other switches.  I've had them in the basement for a year, and havn't gotten around to it yet.  It's one of those cussin' and drinkin' installs, so I have avoided the frustration.  They cost very little, but are a PITA to install.

You got that right, Terry.  I lent a hand to a friend who did that to his RK a few years back.  No way man.  Not gonna happen.  I'd end up slingin' chit all over the garage and sayin' words that would require a trip to the confessional.  :huepfenlol2:
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Re: Chubby Wild 1
« Reply #49 on: November 17, 2007, 09:37:30 AM »

Well, the bars and all associated goodies are ordered.

Anyone want a set of slightly 'reworked' stock bars.

:indian_chief:
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Re: Chubby Wild 1
« Reply #50 on: November 18, 2007, 11:27:54 PM »

Well, the bars and all associated goodies are ordered.

Anyone want a set of slightly 'reworked' stock bars.

:indian_chief:

Are we doing mine at your shop or Chip's?

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Re: Chubby Wild 1
« Reply #51 on: November 19, 2007, 06:53:33 PM »

Are we doing mine at your shop or Chip's?

We could do it one upcoming weekend, you know, just before your Traxxion appointment.  ;D

:indian_chief:
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Re: Chubby Wild 1
« Reply #52 on: November 19, 2007, 08:00:26 PM »

We could do it one upcoming weekend, you know, just before your Traxxion appointment.  ;D

:indian_chief:

Sassy just said " you tell Chief we're stayin' home for awhile after this trip."

Oh well, I tried. I'm sure I could find a business meeting that I have to goto in Atl though.

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Re: Chubby Wild 1
« Reply #53 on: November 19, 2007, 08:05:02 PM »

Sassy just said " you tell Chief we're stayin' home for awhile after this trip."

Oh well, I tried. I'm sure I could find a business meeting that I have to goto in Atl though.

Well, it will have to be at least four or five weeks before my bike will be back together. It you're in no hurry, I'm sure we could find a weekend to fit Sassy's schedule.

I have determined that in it's current state, doing the bars is going to be a snap.  ;D

:indian_chief:
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Re: Chubby Wild 1
« Reply #54 on: November 19, 2007, 08:06:40 PM »

This does make it much easier to get at all those hard to reach places to clean. I don't think Henry goes quite this deep in his detailing. Close maybe, but not quite.

:indian_chief:
« Last Edit: November 19, 2007, 08:23:15 PM by Chief »
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Re: Chubby Wild 1
« Reply #55 on: November 19, 2007, 08:10:49 PM »

This does it much easier to get at all those hard to reach places to clean. I don't think Henry goes quite this deep in his detailing. Close maybe, but not quite.

:indian_chief:

Holy Chit Batman! What happened to your motorcycle?

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Re: Chubby Wild 1
« Reply #56 on: November 19, 2007, 08:22:01 PM »

Holy Chit Batman! What happened to your motorcycle?

 :nixweiss: I guess someone broke in and stole all the scratched pieces so they could be made into shiny pieces again.

:indian_chief:
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Re: Chubby Wild 1
« Reply #57 on: November 19, 2007, 08:24:24 PM »

This does it much easier to get at all those hard to reach places to clean. I don't think Henry goes quite this deep in his detailing. Close maybe, but not quite.

:indian_chief:
I don't know about Henry, but I damn sure don't. If I took that much off of mine it would take a whole lot of time and tools to get it back together. :nervous:

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Re: Chubby Wild 1
« Reply #58 on: November 19, 2007, 08:39:00 PM »

I don't know about Henry, but I damn sure don't. If I took that much off of mine it would take a whole lot of time and tools to get it back together. :nervous:

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Hopefully when the functional parts roll in, handlebars, bag supports, etc., I'll be able to at least get it back to a rolling chasis before too long. Once there, I'll be shut down until the tins get back from the painter.

:indian_chief:
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Re: Chubby Wild 1
« Reply #59 on: November 19, 2007, 08:52:56 PM »

Are we doing mine at your shop or Chip's?
Looks like you're gonna have a party?  My chubbys need to be installed too.  Can I come (assuming I have a running bike, lol)?
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Re: Chubby Wild 1
« Reply #60 on: November 19, 2007, 09:26:43 PM »

Looks like you're gonna have a party?  My chubbys need to be installed too.  Can I come (assuming I have a running bike, lol)?

Sounds like fun Jerry. We'll line them all up and do it assembly line style.

:indian_chief:
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Re: Chubby Wild 1
« Reply #61 on: November 19, 2007, 10:05:48 PM »

You guys have me all spun up about this mod now...  This mod's been in the back of my mind, but since you've posted part numbers and install info, I'll move it up front...  (Thanks for the part numbers and other recommendations.) 

Does anyone have (and can then post) a picture of a CUSE2 with these bars installed--am very curious as to what the final product looks like and how they sit in relation to the bat-wing, etc...

Thanks...

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Re: Chubby Wild 1
« Reply #62 on: November 19, 2007, 10:10:44 PM »

You guys have me all spun up about this mod now...  This mod's been in the back of my mind, but since you've posted part numbers and install info, I'll move it up front...  (Thanks for the part numbers and other recommendations.) 

Does anyone have (and can then post) a picture of a CUSE2 with these bars installed--am very curious as to what the final product looks like and how they sit in relation to the bat-wing, etc...

Thanks...


Ask and you shall receive - Wild 1 Chubby 575 Install. :2vrolijk_21:

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Re: Chubby Wild 1
« Reply #63 on: November 19, 2007, 10:36:37 PM »

Thank you sir...  That's a very informative thread...
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Re: Chubby Wild 1
« Reply #64 on: November 19, 2007, 10:43:39 PM »

You're welcome. :2vrolijk_21: I will have a talk to Terry about having dirty socks on when he takes pictures. :huepfenlol2:

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Re: Chubby Wild 1
« Reply #65 on: November 20, 2007, 12:03:50 AM »

You're welcome. :2vrolijk_21: I will have a talk to Terry about having dirty socks on when he takes pictures. :huepfenlol2:

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Yeah, really.  The idea was sound, but the execution was fundamentaly flawed.   :huepfenlol2: :huepfenjump3:  Sure does save the paint tho'.
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Re: Chubby Wild 1
« Reply #66 on: November 20, 2007, 12:22:05 AM »


WO575
45252-04 Brake Line
55917-8 Handlebar bracket
56298-03 Urethane Bushings
Heat Demons
1.25" Techmount Clamp
1.25" Cruiser Caddy Clamp

What else do I need?

Henry,

Techmount has an "early" and "late" part number for the bar mount. Call them, I ended up having an early style and they sent me a bracket N/C.

If I was to do the bars again, or I have a reason to dig into the fairing (hint, heated grips) I will replace the throttle cables.

On my bike they are just a bit snug for my preference. With the fork hard over the cables bind (forks straight, twist open throttle, crank bars to the left and let go of throttle, tight cables = throttle not returning to idle).

Most of the time quotes are about right. I had my old bars off and on the bench in 40-45 minutes. The reverse was another 3 hours or so.
« Last Edit: November 20, 2007, 12:28:35 AM by porthole »
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Re: Chubby Wild 1
« Reply #67 on: November 20, 2007, 07:24:39 PM »


Okay...  I'm jumping on this band-wagon and am ready to order parts.

But, the recommended brake line is HD 45252-04 (+2, S/S), which HD says fits an FLHRC.  A different HD number is listed for my CUSE2.  Of course, I implicitly trust the tech info on this forum, but it's in my nature to question anamolies like this.  Can someone verify that they've used this part number, with these new bars, on a CUSE2?  Is there a lot of excess line/hose to deal with?

Next, I want to go ahead and change my throttle cables (control is sticky--I've lubed the hell out of both cables (tried different types of lube) and I've adjusted several times).  I see some say the stock cables are just long enough.  I'm wondering if I should order stock replacements or a pair of +2 cables.  Will the +2 cables be too long?

Thanks for the clarification...
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Re: Chubby Wild 1
« Reply #68 on: November 20, 2007, 08:00:02 PM »

Okay...  I'm jumping on this band-wagon and am ready to order parts.

But, the recommended brake line is HD 45252-04 (+2, S/S), which HD says fits an FLHRC.  A different HD number is listed for my CUSE2.  Of course, I implicitly trust the tech info on this forum, but it's in my nature to question anamolies like this.  Can someone verify that they've used this part number, with these new bars, on a CUSE2?  Is there a lot of excess line/hose to deal with?

Next, I want to go ahead and change my throttle cables (control is sticky--I've lubed the hell out of both cables (tried different types of lube) and I've adjusted several times).  I see some say the stock cables are just long enough.  I'm wondering if I should order stock replacements or a pair of +2 cables.  Will the +2 cables be too long?

Thanks for the clarification...

Have you tried INOX?  That stuff is slicker than snot on a glass doorknob.   :huepfenlol2: :huepfenjump3:
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Re: Chubby Wild 1
« Reply #69 on: November 20, 2007, 08:14:21 PM »

Nope...  Haven't heard of the stuff.  Choices are limited over here, and shipping HAZMAT is sometimes a problem..  I was just back in Baltimore for a quick TDY and looked around for some liquid graphite--no joy...

I'll look on-line for INOX and see if I can get some sent this way.  Thanks!
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Re: Chubby Wild 1
« Reply #70 on: November 20, 2007, 09:24:33 PM »

Nope...  Haven't heard of the stuff.  Choices are limited over here, and shipping HAZMAT is sometimes a problem..  I was just back in Baltimore for a quick TDY and looked around for some liquid graphite--no joy...

I'll look on-line for INOX and see if I can get some sent this way.  Thanks!
Pbody, haven't seen your posts before and glad to meet you.  Spent some time on that island myself many, many years ago.  You'll enjoy that scoot even more when you get her back stateside where you've got more room to let her roam.
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Re: Chubby Wild 1
« Reply #71 on: November 20, 2007, 10:43:47 PM »

Anyone got any pics of the Chubby's on a Road Glide?
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Re: Chubby Wild 1
« Reply #72 on: November 20, 2007, 10:49:14 PM »

Anyone got any pics of the Chubby's on a Road Glide?

Rob, the 575s I've been told won't work on the Road Glide.  Try looking at their 517:

http://www.wild1inc.com/wo517b.html
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Re: Chubby Wild 1
« Reply #73 on: November 20, 2007, 11:11:44 PM »

Anyone got any pics of the Chubby's on a Road Glide?

I would not use the 517's. They turn your wrists at an comfortable angle. Almost like your holding wheel barrel handles. I have done many Road Glides with the 8", 10", and 12" Apes. They are very comfortable. The 8" are about the same height as stock but put your hands in a better position. The most common is 10" apes but I have done the 12"ers as well.

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Re: Chubby Wild 1
« Reply #74 on: November 20, 2007, 11:17:59 PM »

I would not use the 517's. They turn your wrists at an comfortable angle. Almost like your holding wheel barrel handles. I have done many Road Glides with the 8", 10", and 12" Apes. They are very comfortable. The 8" are about the same height as stock but put your hands in a better position. The most common is 10" apes but I have done the 12"ers as well.


Jim, what was it that went on Brian's bike?  Those looked good, real good.
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Re: Chubby Wild 1
« Reply #75 on: November 21, 2007, 12:00:27 AM »


Jim, what was it that went on Brian's bike?  Those looked good, real good.

Yes, He went with the 10" Apes :2vrolijk_21:

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Re: Chubby Wild 1
« Reply #76 on: November 21, 2007, 06:30:05 AM »

Pbody, haven't seen your posts before and glad to meet you.  Spent some time on that island myself many, many years ago.  You'll enjoy that scoot even more when you get her back stateside where you've got more room to let her roam.

Thanks Ultrafxr--good to meet you too...  I've met some very nice folks on this forum since I joined last December, and am looking forward to meeting ya'll when I get back.  My wife and I've been here since early '91.  I bought this bike while I was in Iraq, with the goal of returning to CONUS one day and stretch its legs.

When were you here and which camp were you at? 

Take care, and Happy Turkey-day...
Pbody...



Anyone have any info about the brake line part numbers and the throttle cables???

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Re: Chubby Wild 1
« Reply #77 on: November 21, 2007, 07:41:36 AM »

Anyone have any info about the brake line part numbers and the throttle cables???


Dunno about the throttle cables - I certainly hope they are not required - but:

45252-04 Brake Line
55917-8 Handlebar bracket


I'm a little surprised that the handlebar bracket (mine arrived yesterday) is just a raw casting - no paint, or plating, no rust protection at all!  I think I'll paint mine before I install it.

Jim
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Re: Chubby Wild 1
« Reply #78 on: November 21, 2007, 11:02:58 AM »

Dunno about the throttle cables - I certainly hope they are not required - but:

45252-04 Brake Line
55917-8 Handlebar bracket


I'm a little surprised that the handlebar bracket (mine arrived yesterday) is just a raw casting - no paint, or plating, no rust protection at all!  I think I'll paint mine before I install it.

Jim

Throttle, idle and clutch lines/cables are fine.  Only line change required will be the front brake line.
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Re: Chubby Wild 1
« Reply #79 on: November 21, 2007, 12:10:46 PM »

Throttle, idle and clutch lines/cables are fine.  Only line change required will be the front brake line.
I know I'll catch heck for this but my buddy Brian Rose insists that we use extended throttle and idle cables.  Says he has  done this install before and had cable break not too long thereafter 'cause just a tad bit tight with stock length.  Each to his own but I'm going longer.
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Re: Chubby Wild 1
« Reply #80 on: November 21, 2007, 12:13:33 PM »

Thanks Ultrafxr--good to meet you too...  I've met some very nice folks on this forum since I joined last December, and am looking forward to meeting ya'll when I get back.  My wife and I've been here since early '91.  I bought this bike while I was in Iraq, with the goal of returning to CONUS one day and stretch its legs.

When were you here and which camp were you at? 

Take care, and Happy Turkey-day...
Pbody...

Anyone have any info about the brake line part numbers and the throttle cables???

At Andersen AFB, Guam, in support of operation Arc Light during 'Nam.  Prayed for typhoon evacs so could go to Kadena AFB, in Okinawa, and did so every chance I got! 
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Re: Chubby Wild 1
« Reply #81 on: November 21, 2007, 02:41:04 PM »

There's been so many posts on this thread that I don't feel like going back through them and checking to see if I'm being redundant, so having said that - - - - I think many people associate the idea of higher handlebars with Apehangers. Case in point, when I sold Elvis with 12" Chubby's on it. Mark was certain the first thing he was going to do was change the handlebars - - - - - then he rode it and fell it love with them. The height of the bars is relative to the way the MoCo builds the particular model. How much rise is there in the stock handlebars. A stock 03 SERK has 4.5 " of rise in the bars. So going to 12" Chubby's elevated the hand position 7.5"  Not exactly the image of riding down the road with your hands above your shoulders. On a stock Road Glide, the rise is 8.5" although the bars tip back quite a bit. When I changed out LD to Chubby's I only wanted to put my hands up a little and forward a little Since the stock RG bars are tipped back a bit, I tried pushing them up. This put my hands in a very odd position as the drop in the bars (the angle at the end where the grips are) didn't lend itself to the bars being setup that way. So I went with 10.5" Chubby's This put my hands up 2", but the pull back was less, so my hands moved forward about 6" and the drop on the Chubby's was intended for the bars to be installed parrallel to the line of the front fork legs, so the hand position was perfect - - - For me it was perfect, but as Beags and Big Daddy have pointed out, LD is a weird bike if you're not Big B. I'm built like a gorilla with a long torso, long arms and short legs. (6'-3" tall with a 32" inseam) So anyway, my point is that God made us all different and changing bars is probably the one thing you can do to make your bike fit you better. Years ago, the Yamaha Venture had handlebars with 6 point adjustment. They looked funky as hell, but you could get the bars exactly where you wanted them. With an H-D, the only thing you can do is swap em out. So how do you determine where you'll be the most comforable. Here's what I was taught a long time ago and what I feel is the best method. Stand your bike upright in riding position. Sit on the bike and close your eyes, relax and try to blot out in your mind where the grips are and just reach out to where you feel the most comfortable. Have a friend measure where your hands are in relation to your existing grips. Now, go to your local shop and tell them you have stock _ _ _ _ _ _ _ _ handlebars and you want to change your rise by xx" and your pull back by xx" (which could be more or less) A good parts guy should be able to figure out exactly what the best bars for you are.The drop should be relative to the rise and pullback (also known as reach) Of all the things that can make a pair of bars feel weird, the drop is probably the most outstanding factor. Take H-D buckhorns. The drop in them is so odd, that I think I've only met two people in 40 years of riding that honestly say they like buckhorns. And yet H-D continues to make the gawdawfulsumbitches. Willie G's ole lady must have crooked arms or something. Anyway, I figured I'd toss all this in in case someone came in late to this thread that wants to swap out their handlebars. Remember, not all higher bars are apehangers.

B B
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Re: Chubby Wild 1
« Reply #82 on: November 21, 2007, 04:41:28 PM »

Yes, He went with the 10" Apes :2vrolijk_21:

Jim,

Any photos of that?

I guess I need to have my bars come back about 2-3 inches and up about 2. Reading the above post from Spiderman it sounds like the 10" may be the ones but as always I am concerned about the looks too......... :P
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Re: Chubby Wild 1
« Reply #83 on: November 21, 2007, 06:35:18 PM »


Each to his own but I'm going longer.


If I were to do it again, I would definitely go with longer cables, and I may do it anyway over the winter.

For those that have kept the stock stock cable try this.

Put the bike on a jack, either with the bars to the right or straight, open the throttle all the way. While holding the throttle bring the bars over hard left, hold the bars and release the throttle.

Does it snap back to idle?

If not the cable is binding and could be a bit longer.
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Re: Chubby Wild 1
« Reply #84 on: November 21, 2007, 07:06:10 PM »

If I were to do it again, I would definitely go with longer cables, and I may do it anyway over the winter.

For those that have kept the stock stock cable try this.

Put the bike on a jack, either with the bars to the right or straight, open the throttle all the way. While holding the throttle bring the bars over hard left, hold the bars and release the throttle.

Does it snap back to idle?

If not the cable is binding and could be a bit longer.


This is what I love about this site. Easy to understand solutions!
Thanks Duane.

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Re: Chubby Wild 1
« Reply #85 on: November 21, 2007, 08:32:27 PM »


This is what I love about this site. Easy to understand solutions!
Thanks Duane.

 :2vrolijk_21:

Glad I could help and you didn't ask "how did I know"  :2vrolijk_21:
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Re: Chubby Wild 1
« Reply #86 on: November 21, 2007, 08:54:35 PM »

:2vrolijk_21:

Glad I could help and you didn't ask "how did I know"  :2vrolijk_21:

That would require the obligatory:  :worthless:
& I just didn't want to do that to you ;D

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Re: Chubby Wild 1
« Reply #87 on: November 21, 2007, 09:56:53 PM »

That would require the obligatory:  :worthless:
& I just didn't want to do that to you ;D

You would get me on that one, unless I posted a video, how would I be able to take a picture of a sticking throttle?
Since we can't post avi's - wmv's I would have had to "zip" and then everyone would have to  .. ah it just gets to complicated  :nixweiss:
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Re: Chubby Wild 1
« Reply #88 on: November 22, 2007, 02:41:53 PM »

For the 575 bars on the EG models I would say that about 50% of the time I end up using +2" throttle and idle cables. There must be some variance in the routing and or cable lenth from the factory. The consistant thing about Harleys is that they are inconsistant...... ::)

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Re: Chubby Wild 1
« Reply #89 on: November 22, 2007, 02:43:20 PM »

Jim,

Any photos of that?

I guess I need to have my bars come back about 2-3 inches and up about 2. Reading the above post from Spiderman it sounds like the 10" may be the ones but as always I am concerned about the looks too......... :P

I do not have any of Big B's bike but I can take some of my Brothers RG and post them. He has the 10" on his. I'll try to get them in the next few days.

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Re: Chubby Wild 1
« Reply #90 on: November 22, 2007, 03:19:36 PM »

Jim,

Any photos of that?

I guess I need to have my bars come back about 2-3 inches and up about 2. Reading the above post from Spiderman it sounds like the 10" may be the ones but as always I am concerned about the looks too......... :P

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Re: Chubby Wild 1
« Reply #91 on: November 22, 2007, 05:17:04 PM »



Wow. That looks a little tall for me. Got some other angles? Thanks!
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Re: Chubby Wild 1
« Reply #92 on: November 22, 2007, 05:53:39 PM »

Wow. That looks a little tall for me. Got some other angles? Thanks!

Rob,
       They're only 2" higher than stock bars, but because Chubby' don't have the pull back that the stock RG bars do, the ones in the pic are pushed forward. Probably more than most people would since I tend to like what's referred to out here in Dago as " Gangsta " bars (the pushed forward look) You could take the same bars and pull them back to the rider 2" and they wouldn't be as tall. Just remember what I said about how to figure out what works for you and you should be fine. You really can't go by what someone else has, you've got to find you own comfort zone,

B B
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Re: Chubby Wild 1
« Reply #93 on: November 22, 2007, 07:07:29 PM »

B B,

I got ya. That may be one way to go. Makes sense. Thank you!
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Re: Chubby Wild 1
« Reply #94 on: November 22, 2007, 07:42:22 PM »



These are not Chubby's but they are like Brian's in that they are 2" higher.
Did I like them? Couldn't get them sum beeches off fast enough.
Each to their own. I put the stock bars back on. Will post some pics after the SERG
gets home from the "SERGhospital".
"STOCK" the way all SERG's are!

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Re: Chubby Wild 1
« Reply #95 on: November 22, 2007, 08:19:29 PM »

Chip.
       From the photo, it looks like those bars were pushed forward beyond their design tolerance on the drop (grip angle) They do look like they'd be miserable to ride, but I be willing to be you if you pulled them back 2" and adjusted the grips they'd feel better even though I think they'd still be wide. Those might be what Rob is looking for. You two need to get together.

B B
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Re: Chubby Wild 1
« Reply #96 on: November 22, 2007, 08:33:32 PM »

Chip.
       From the photo, it looks like those bars were pushed forward beyond their design tolerance on the drop (grip angle) They do look like they'd be miserable to ride, but I be willing to be you if you pulled them back 2" and adjusted the grips they'd feel better even though I think they'd still be wide. Those might be what Rob is looking for. You two need to get together.

B B

Here's another view!
Didn't get a "from the seat view" picture before the bars were replaced.
Someone may like them but no floating of my boat for me with these bars!


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Re: Chubby Wild 1
« Reply #97 on: November 22, 2007, 08:42:16 PM »

Here is a short video of my throttle.

I opened the throttle full and pulled the bars to the left. That is when the video starts, and I let go of the bars.

http://www.porthole2.com/porthole/Video/throttle_sticks.mpg

You might have to play it twice to smooth out the video.
« Last Edit: November 22, 2007, 08:43:54 PM by porthole »
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Re: Chubby Wild 1
« Reply #98 on: December 05, 2007, 12:35:11 PM »

For the 575 bars on the EG models I would say that about 50% of the time I end up using +2" throttle and idle cables. There must be some variance in the routing and or cable lenth from the factory. The consistant thing about Harleys is that they are inconsistant...... ::)

Looks like I'm one of the (un)lucky 50%, Jim - do you have the part number for the +2" cables?

Jim
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Re: Chubby Wild 1
« Reply #99 on: December 05, 2007, 05:56:42 PM »

Looks like I'm one of the (un)lucky 50%, Jim - do you have the part number for the +2" cables?

Jim

Jim,
I just ordered all the parts for this upgrade on my CUSE2, including longer throttle/idle cables.  I didn't look at any aftermarket cable vendors, Goodridge, etc., but HD has a +3" as a next step up, for our model.  P/N 56778-04, for stainless steel braided throttle/idle set +3", is $106.28 at Zanotti.  I haven't received these parts yet, and I don't plan to start this project for a couple of weeks, so I can't provide any feedback on these cables yet.

I also recommend ordering a couple of the brass ferrules, P/N 56508-76.  When those things pop off and hit the floor, they sometimes sprout legs and disappear...

Charles...
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Re: Chubby Wild 1
« Reply #100 on: December 05, 2007, 06:02:35 PM »

Jim,
I just ordered all the parts for this upgrade on my CUSE2, including longer throttle/idle cables.  I didn't look at any aftermarket cable vendors, Goodridge, etc., but HD has a +3" as a next step up, for our model.  P/N 56778-04, for stainless steel braided throttle/idle set +3", is $106.28 at Zanotti.  I haven't received these parts yet, and I don't plan to start this project for a couple of weeks, so I can't provide any feedback on these cables yet.

I also recommend ordering a couple of the brass ferrules, P/N 56508-76.  When those things pop off and hit the floor, they sometimes sprout legs and disappear...

Charles...


Highly recommended!!!  There must be some trick to getting those little bastards back where they belong, but I must be too stupid to figure it out, or I'm not holding my mouth right.  Aggravating little chits...
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Re: Chubby Wild 1
« Reply #101 on: December 05, 2007, 06:04:02 PM »

Jim,
I just ordered all the parts for this upgrade on my CUSE2, including longer throttle/idle cables.  I didn't look at any aftermarket cable vendors, Goodridge, etc., but HD has a +3" as a next step up, for our model.  P/N 56778-04, for stainless steel braided throttle/idle set +3", is $106.28 at Zanotti.  I haven't received these parts yet, and I don't plan to start this project for a couple of weeks, so I can't provide any feedback on these cables yet.

I also recommend ordering a couple of the brass ferrules, P/N 56508-76.  When those things pop off and hit the floor, they sometimes sprout legs and disappear...

Charles...


Thanks Charles.  I though the 3" extra might be the only choice. What a pain!

Jim
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Re: Chubby Wild 1
« Reply #102 on: December 05, 2007, 06:05:08 PM »

Highly recommended!!!  There must be some trick to getting those little bastards back where they belong, but I must be too stupid to figure it out, or I'm not holding my mouth right.  Aggravating little chits...

Yup! Spent a happy 10 minutes on the floor looking for one this very evening!  ;)

Jim
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Re: Chubby Wild 1
« Reply #103 on: December 05, 2007, 06:27:48 PM »


I also recommend ordering a couple of the brass ferrules, P/N 56508-76.  When those things pop off and hit the floor, they sometimes sprout legs and disappear...

Charles...


Here's a couple of ideas. First, put a big white fluffy towel on the floor beneath where you're working. They ferrules won't bounce when they hit the towel. White is best since the brass will stand out against it when you drop one. Of course the trick to changing throttle cables is to have the adjusters as loose as they'll go and then tighten them up once you've got the switch covers in place. I don't know how many times I've watched friends struggle with this chore with the adjusters fully tightened. Also, a pair of bent needle nose pliers is a big help in holding the ferrule on the cable end and sliding it into the slot on the throttle grip.

B B
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Re: Chubby Wild 1
« Reply #104 on: December 05, 2007, 07:09:03 PM »

Here's a couple of ideas. First, put a big white fluffy towel on the floor beneath where you're working. They ferrules won't bounce when they hit the towel. White is best since the brass will stand out against it when you drop one. Of course the trick to changing throttle cables is to have the adjusters as loose as they'll go and then tighten them up once you've got the switch covers in place. I don't know how many times I've watched friends struggle with this chore with the adjusters fully tightened. Also, a pair of bent needle nose pliers is a big help in holding the ferrule on the cable end and sliding it into the slot on the throttle grip.

B B

Thanks for the tips SPIDERMAN...  I don't usually think of laying a towel down BEFORE I start... 

Just a good reminder to observe the Rule of the 7 P's...
Charles...
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