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Author Topic: Tour Pac Hinge Questions  (Read 849 times)

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ltank

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Tour Pac Hinge Questions
« on: April 22, 2017, 10:14:10 PM »
I am putting together a Calvary Tour Pac that has hinges. It did not come with instructions or diagrams. It didn't have any hardware that is screws, washers, nuts etc. Town is 35 miles away so I used what I had in my assortment hardware. It appears it was M4 metric
I enlarged the holes slightly for #8-32 screws, washers and Nylock
The problem is the area of the seal and corner on the lid. No room for nuts, can I use rivets in the tight corners? I got to fit it without rivets to get painted. Can I rivet it in the corners after its painted?
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ltank

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    • CVO1: 2000 FXR4 S&S V111, CustomS.S. 2-1 exhaust, Primo-Rivera OD 6 speed, 49mm Custom Front End Ohlins 30mm Fork cartridges , Hyperpro Shocks, Barnett Scorpian Clutch
    • CVO2: 1983 88" Shovelhead Won the World of Wheels 1985 Sept 85 Issue of Hot Bike Mag
    • CVO3: 1989 FXRS, 1990 Custom 100" Shovelhead/ EVO
Re: Tour Pac Hinge Questions
« Reply #1 on: April 22, 2017, 10:16:04 PM »
Another pic
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ltank

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    • CVO1: 2000 FXR4 S&S V111, CustomS.S. 2-1 exhaust, Primo-Rivera OD 6 speed, 49mm Custom Front End Ohlins 30mm Fork cartridges , Hyperpro Shocks, Barnett Scorpian Clutch
    • CVO2: 1983 88" Shovelhead Won the World of Wheels 1985 Sept 85 Issue of Hot Bike Mag
    • CVO3: 1989 FXRS, 1990 Custom 100" Shovelhead/ EVO
Re: Tour Pac Hinge Questions
« Reply #2 on: April 22, 2017, 10:20:14 PM »
Pic of Lid on base or bottom
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ltank

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    • CVO1: 2000 FXR4 S&S V111, CustomS.S. 2-1 exhaust, Primo-Rivera OD 6 speed, 49mm Custom Front End Ohlins 30mm Fork cartridges , Hyperpro Shocks, Barnett Scorpian Clutch
    • CVO2: 1983 88" Shovelhead Won the World of Wheels 1985 Sept 85 Issue of Hot Bike Mag
    • CVO3: 1989 FXRS, 1990 Custom 100" Shovelhead/ EVO
Re: Tour Pac Hinge Questions
« Reply #3 on: April 22, 2017, 10:31:38 PM »
I had a difficult time getting the passenger backrest holes drilled that was awkward, there is a small gap between the top lid and the base of the backrest. Again no template.  I got lucky on the rack for the lid. Everything lined up perfectly.
  My question is the latches, the top part of the latch is very close to the edge. Not much holding it in place. Is this normal?  Thanks
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Twolanerider

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Re: Tour Pac Hinge Questions
« Reply #4 on: April 22, 2017, 10:42:29 PM »
Have drilled the rivets out of several of those to install new hinges.  They were riveted to begin with.
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