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Author Topic: DIY Add Regulated 12V USB Power Charger in Tour Pak  (Read 3255 times)

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OldSkull

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DIY Add Regulated 12V USB Power Charger in Tour Pak
« on: March 10, 2015, 01:55:50 PM »

I have found I needed to charge a phone or other device during rallies or long rides, only to find the 12 power port thing not working and inconvenient because it only charges with bike ON. So I ordered some parts, waited until a snowy weekend, and installed a custom charging place that has power regulation and out of the way with no tangled wires. I ordered a basic Harley tourpack collapsing storage pouch from my dealer for about 20 bucks. A 12v USB 2 port regulated charger from 12 Volt Designs for 30 bucks, and misc. connectors and such for a few bucks more. I included photos that will have the part numbers. I wanted to have a place that would be out of the way, with no stress on the cords and charger port, and protected. I originally was going to "Y" off the power line to the 12v power lighter connector, but chose to "Y" off the wiring the dealer installed to fix a constant drain problem from the LED lights in the tour pak area. Another topic to post sometime. This power line is constant and has its own fuse protection.  Very easy to install. I just wanted to put the USB ports in a position so there would be minimal stress when the ports are connected. Works great!!! Plus it also holds my PikePass thing.
« Last Edit: March 12, 2015, 07:48:41 AM by OldSkull »
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OldSkull

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Re: DIY Add Regulated 12V USB Power Charger in Tour Pak
« Reply #1 on: March 10, 2015, 01:56:32 PM »

more photos
« Last Edit: March 12, 2015, 07:49:12 AM by OldSkull »
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OldSkull

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Re: DIY Add Regulated 12V USB Power Charger in Tour Pak
« Reply #2 on: March 10, 2015, 01:57:55 PM »

more photos
« Last Edit: March 12, 2015, 07:49:47 AM by OldSkull »
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OldSkull

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Re: DIY Add Regulated 12V USB Power Charger in Tour Pak
« Reply #3 on: March 10, 2015, 01:58:41 PM »

more photos
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OldSkull

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Re: DIY Add Regulated 12V USB Power Charger in Tour Pak
« Reply #4 on: March 10, 2015, 01:59:13 PM »

more photos
« Last Edit: March 12, 2015, 07:50:26 AM by OldSkull »
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OldSkull

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Re: DIY Add Regulated 12V USB Power Charger in Tour Pak
« Reply #5 on: March 10, 2015, 01:59:43 PM »

more photos
« Last Edit: March 12, 2015, 07:51:05 AM by OldSkull »
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OldSkull

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Re: DIY Add Regulated 12V USB Power Charger in Tour Pak
« Reply #6 on: March 10, 2015, 02:00:11 PM »

Tour pak wiring at hinge
« Last Edit: March 12, 2015, 11:22:11 AM by OldSkull »
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OldSkull

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Re: DIY Add Regulated 12V USB Power Charger in Tour Pak
« Reply #7 on: March 10, 2015, 02:00:55 PM »

Done! you can barely see the soft red glow from the USB port.
« Last Edit: March 12, 2015, 11:22:42 AM by OldSkull »
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OldSkull

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Re: DIY Add Regulated 12V USB Power Charger in Tour Pak
« Reply #8 on: March 12, 2015, 07:54:56 AM »

added bonus, the pouch holds the interstate pike pass thing just right, up close to lid top.. The USB has a very light red glow, very minimal current draw as they are like rice LED types. Hope this helps someone.
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Re: DIY Add Regulated 12V USB Power Charger in Tour Pak
« Reply #9 on: March 12, 2015, 09:06:27 AM »

Great idea... the power port isn't much good if you can't charge without the bike running. I'd considered this as well but never got to the point of doing anything about it. Looks like a lot of parts are required though. Thanks for posting!
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OldSkull

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Re: DIY Add Regulated 12V USB Power Charger in Tour Pak
« Reply #10 on: March 12, 2015, 11:25:29 AM »

It could be wired direct to battery for much cheaper and easier. I just chose to use the plugs and make a "Y" in order to remove everything. But love being able to stick the GPS or other needed items to charge while the bike is sitting somewhere. This is about the only USB mobile port I found that will handle the variations of the bike's 12v system highs and lows.
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