Is there going to be another go-around measuring runout with the camplate removed??
djkak
OK, too late; I see that I'm a little way behind the curve here. No big deal just curious, was the gearshaft runout on REGGAB's machine measured without the camplate in place?
No idea, and I'm not smart enough to know why that'd be necessary. I do know that it was checked again after the new cam plate was installed, and there was no change. I get the whole "wobble" factor, but I don't get the importantance of measuring the wobble without a structural component in place. Enlighten me, please. Thx.
Gearshaft runout is a symptom of crankshaft runout; sometimes called flywheel shift. In an assembled engine gearshaft runout is measured in order to gauge the degree of crankshaft runout. Look at it like measuring crankshaft rotation in order to determine the appropriate piston position for ignition; you are looking at one indicator to gauge the state of another.
The reason for removing the camplate prior to measuring runout is to remove the support that the camplate provides, allowing the gearshaft to move freely when the crankshaft is rotated.
In a perfectly straight crankshaft, the centerline of the sprocket shaft on the left runs straight through the centerline of the gear shaft on the right. When rotated the perfect alignment of the shafts results in an assembly with zero runout; no wobble.
All crankshafts will have some misalignment of the shafts. Excessive misalignment requires corrective action. The attachment illustrates a typical shift, where the right flywheel over-rotates; essentially rotating ahead of the left flywheel.
Visualize both flywheels spinning at 6,000 rpm when the rider drops the clutch from a standing start in second gear. The resulting load on the crankshaft will act to stop the rotation of the left flywheel while the inertia of the right flywheel will act to maintain its rotation. The only thing preventing the over-rotation of the right flywheel is the friction (press fit) between the crankpin and the flywheels.
The method to measure actual crankshaft runout is to remove the assembly from the crankcase and support it in a truing stand by the shaft centers on the ends of each shaft. Next position the dial indicators perpendicular to the shaft as close as possible to the flywheel; then rotate the assembly to measure runout. To correct misalignment you would remove the assembly from the stand and apply force as necessary to align the shafts.
A properly manufactured set of flywheels can be trued so the shafts have less than 0.001”, when measured using the method described above in the truing stand. Generally speaking, crankshaft runout of 0.001” in the truing stand will result in just over 0.002” of gearshaft runout when measured with the flywheels assembled in the cases.
According to H-D’s latest bulletin, 0.012” of gearshaft runout would be an indication that the crankshaft has approximately 0.004” of runout (shift).
djkak