My original question for data was directed at those that were claiming that a 50 SE ported and polished up to a 54mm TB would perform better than an SE58mm TB
Well what if the data doesn't support the real world testing?
I have been testing the FBW TBs on both the bench, road and dyno and the 58 is the airflow winner but the ported stocker provides a better feel, and more midrange torque and just about the same on top. The port outlet on the 58 is bigger too and exceeds the size of the head port, so much so that it needs bigger flanges and special seals. Not good and not needed.
Understand that anyone who ports these TBs is constrained to what is practical to do. You are dealt the cards, this casting, and it is thin and too big in places and too small in others. Welding is not practical, so all that can be done is smooth them and put the 54 in and call it a day with a 12% + or - increase in gross flow on the flow bench. The Throttle blade is not always the restriction or constraint to performance. Plenum volume and shape count A LOT. If bigger was better then a long time ago we would have seen plenums the size of coffee cans. Ever wonder why the older two piece TBs worked so well with a much smaller throttle? SE / HD is on this big everything kick now and really a 110 motor tuned for maximum efficiency and a peak HP at about 5,500 only needs so much air. The smallest manifold and throttle that can deliver that with a slight margin for growth along with the proper shape will provide the best velocity. Velocity does matter. There are factions that say it does not on these EFI motors. Well I have tested back to back and am here to tell you the airflow winner may not be the one that gets the happy owner, and requires a lot more use of the left foot while riding.
In Deweys words "big hole Lo FLO"
So you guys that want the fun to ride big heavy bikes with tall gearing. Pump the torque up where you ride most of the time for a fun enjoyable ride and remember the dyno sheets are just a snapshot of what the bike does on a dyno when wacked at 2,000 rpm to redline. Not that closely related to how we ride on the street and the "pass a truck" scenarios. Be sure to match the components and not have any one component that literally runs right out the back door. That could be a TB, head package, pipe, or cam and any combination of those parts that are sized wrong for the intended goal. Understand that this 110 is different than a typical 88 / 95, specifically the heads are large to begin with and selection of these components is more critical as that torque we all want can head into the dumpster in a hurry with a component(s) mistake.
Tuning is also very important. Dynojet now has adapters to use the O2 ports for precise AFR adjustments. Much better method than the pipes and toggling between cylinders is so much easier.
I digress, sorry