Interesting..... Here goes:
Scratch anything? Not during the assembly. Always assumed it would finally happen. But managed without. Then on the first or second day it was out a rock got thrown against a saddlebag from a spinning tire and put a quarter sized divot in the left saddlebag.
Forget anything? Not really. It was a long term enough project with enough forethought that I had a chance to decide a lot. Some things actually had options at assembly so I could pick as it went together. But it is still pretty much as it was planned. Only thing that has changed since the initial completion is the saddle and the only thing that was used at completion that I knew I'd change later was the engine. Scored that complete 88" and had landing fixation. Just wanted to finish it at that point so knew I'd be improving the engine to a moderately hot 98" sometime later on.
Ah chit moments? Only one during assembly. The powder coat process had deformed the headlight nacelles. Probably the heat from the baking. Took a lot of on-and-off and strapping and reforming and general body and fender work to get that fit good enough.
Alternator (which one) Went with the 06 and up three phase.
How did the pc hold up with the the fasteners? No problems there fortunately. Tapped all the holes to avoid unnecessary stresses. Even the things that have been on and off more than once haven't had an issue. The power coat shop did a very good job and it's given no issues so far.
How about the finish and durability between the outside and self PC process? All the powder coating was done by the powder coat shop. It's a two stage job with the red under a clear. Finish feels almost as smooth as good paint, it takes wax well and I expect it be very durable over time.
Color match issues? Lot of time was spent chasing the powder color. After baking with the clear it's a very good match to the dark red in the bike. I'm quite pleased there.
How many changes along the way, like the rear foot peg bar? Had originally planned to have what would be the final engine built for assembly but then scored that complete engine and said to hell with it. Wanted to ride it. That's the big detour. Had different handlebars to select from. Also had the Lindby rear crash bars that I planned to use to match the front. They wouldn't fit around the FatCats. So even though I'm not wild about having no rear crash bars the bike didn't get them as the stock bars would look bad with the Lindby up front.
And it still is probably the best "non radical" project on this site. Thanks.
Plus it is red![/size] Oh yeah, way red

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