I cannot answer all the questions on this controversy regarding Syn 3 oil, but I do have several observations and questions to add to the mix.
First off, in the old days (my exposure deals with the Panheads and Shovelheads), you used Harley Dino Oil in all 2 (two) holes. It was available in straight 50 and 60 weight. It was recommended in the transmission (hole 1) and the engine (hole 2). There was no separate primary oil as the primary and engine fed off the same oil supply. For the record, it was great knowing that your engine oil was full of clutch particulate and that you were relying on a wound horsehair filter to get the chit out. Also note, that the chain driving the rear wheel was also oiled by a jet feeding engine oil onto it.
Secondly, I believe it was the 2nd or 3rd year of the Evolution motor, that Harley broke out the primary from the engine oiling, and sealed it. That kept the chit from the clutch group in the primary and did not mix it with the engine oil. That was long overdue. Also, when the bike sat for a long time, the engine oil from the elevated oil tank would no longer leak paste the check valve into the primary and soak your clutch pack. When this happened, you would literally have to disassemble the clutch, clean everything, soak the friggin clutch discs in gas for a couple of days and use brake pad cleaner to get the oil out. Then reassemble. Ever experience a grabby Harley clutch? The clutch got oil submerged! Somewhere in this timeframe Harley offered a semi-synthetic primary case oil (so the clutch would not slip), and a full synthetic gear oil. I have some of these containers with Harley part nos. somewhere. But, it was still Dino oil for the engine, although the Evolution motor used a 20-50 viscosity instead of the old 50 and 60 weights.
Finally the Twin Cam. All Twin Cam bikes were not shipped with Syn 3 oil. My 2003 Anniversary Fatboy bike had regular Dino oil in it. The dealer made a big deal about upgrading to Syn 3 at my 1000-mile checkup. My 2003 SERK had Syn 3 in the motor, but not in the Primary or the transmission. My SERK transmission shifts real slick. When I got my 2005 SE Fat Boy, it had Syn 3 in all 3 holes. My SE Fat Boy transmission shifted clunky. I broke the Bike in, and was still unhappy with the transmission feel. I substituted Mobil 1 70-90-weight full synthetic gear oil (I did not think the 90-140 weight was necessary). The transmission immediately smoothed up, and finding neutral was so much easier. I have read the other testimonials on this site where people have swapped out the Syn 3 with Amsoil, Red Line, etc. in the transmission and all expressed great improvement. Believe me it is true.
Conclusions:
[ch61623] Get Syn 3 out of your transmissions. A dedicated full synthetic gear oil works much better.
[ch61623] You can run Syn 3 in the primary just fine. It is only oiling the primary chain and that is
fine. I would not run a full synthetic in the primary due to the possibility of clutch slippage.
As I stated earlier, Harley