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Author Topic: O2 Sensor Output (mv) compared to measured AFR  (Read 154107 times)

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roger28310

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #345 on: July 25, 2013, 09:28:04 PM »

That the Broad Bands are NOT being used per the manufacture and therefor you have no idea of there accuracy when being used as they are today. They are being used in the proper range but the accuracy is unknown. So you cannot say with any certainty what reading they are really giving you at any one time, other than somewhere within the specified total accuracy.

Fair enough.

For the sake of discussion, and I think I know the answer, but would like to hear your take on it, how are the wide-bands not being used per their manufacturer?
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Steve Cole

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #346 on: July 25, 2013, 09:41:48 PM »

Fair enough.

For the sake of discussion, and I think I know the answer, but would like to hear your take on it, how are the wide-bands not being used per their manufacturer?

First let's make sure that you understand that we are talking about Bosch Broad Bands and NOT true Wide Bands (NTK) as they are worlds apart.

Attached you will find a Bosch specification sheet for the sensor in question. If you like take a read of it and you can find out for yourself what is NOT being done right from the horses mouth so to speak. The earlier graph I posted is from the data contained in the document but I just put it in graph form for the range most are talking about using in a HD application.
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roger28310

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #347 on: July 25, 2013, 09:48:19 PM »

I am familiar with that document, but that is the 4.2 sensor, what about the 4.9 sensor. The 4.9 sensor is much more accurate.

Here is a link to the Bosh brochure (I can't find my engineering paper for it).

http://www.bosch-motorsport.de/pdf/sensors/lambda/lsu49.pdf
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Steve Cole

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #348 on: July 25, 2013, 09:59:01 PM »

Yes, I know it very well and if you look at that document is has the EXACT SAME ISSUE as the 4.2! You still have to measure absolute exhaust pressure, Altitude and exhaust temperature then apply the corrections to the output from the sensor to get a correct reading. Bosch is very clear and explain it right in both documents. Then and only then will the sensor work as specified. If you look at the pages in the 4.9 document (not the condensed one you posted)they are simply copied from the 4.2 document for the corrections. Most of the aftermarket units still use the 4.2 sensor today so that is why I posted that one. As long as the technology of how the sensor is made stays the same they will always need pressure and temperature corrections. I am all for finding a aftermarket company that does this but I only know of one and everyone says they are too expensive and want to buy the cheap $250 dollar units and believe that they work the same.
« Last Edit: July 25, 2013, 10:07:13 PM by Steve Cole »
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roger28310

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #349 on: July 25, 2013, 10:02:10 PM »

Yes, I know it very well and if you look at that document is has the EXACT SAME ISSUE as the 4.2! You still have to measure absolute exhaust pressure, Altitude and exhaust temperature then apply the corrections to the output from the sensor to get a correct reading. Bosch is very clear and explain it right in both documents. Then and only then will the sensor work as specified. If you look at the pages in the 4.9 document they are simply copied from the 4.2 document for the corrections. As long as the technology of how the sensor is made stays the same they will always need pressure and temperature corrections. I am all for finding a aftermarket company that does this but I only know of one and everyone says they are too expensive and want to buy the cheap $250 dollar units and believe that they work the same.

I have an early day tomorrow so have to sign off, will resume this tomorrow night. Good discussion.
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Steve Cole

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #350 on: July 25, 2013, 10:25:14 PM »

Here is the full Bosch 4.9 document so you can compare for yourself. Look at section 3.3 for the pressure graph and 3.4 for the temperature dependency corrections. It's all right there in the documents if you want to spend the time to learn for yourselves.
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Buckeye_Tuning

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Re: Re: Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #351 on: July 26, 2013, 12:06:48 AM »

I think there would only be 10 steps between .8-1V because it goes in .02 increments from most of the data I have seen with the 12mm sensors but the 18mm mabie different but I think they are the same increments.?

Maybe on a PV.  But I seem to remember that the ECM itself reads in 100ths of a volt.  It all depends how a tuning rpoduct pulls info out of the bus, IIRC.

« Last Edit: July 26, 2013, 12:23:27 PM by Buckeye_Tuning »
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mayor

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #352 on: July 26, 2013, 07:32:32 AM »

Steve, I've seen you reference these data sheets multiple times, but every single time you have pointed to the sheet in generic terms and allowed the reader to infer what they want in how they interpret the data.  I know you feel strongly that those sensors are not being used correctly per these tech sheets, but will add that this is based on your interpretation.  I happen to have a slightly opposite view, only because there has been no evidence that I have seen to suggest that there is wide disparities between reported data despite the very wide uses and reported sources.  I think we can narrow down your opinion being based on information regarding the allowable variance of inputs and my opinion is based on there not being a broad range of measured outputs.  In a nut shell my view is based on the assumption of if there is no evidence of smoke, then screaming fire in a crowded theatre may be premature.

So, since we find ourselves back at the same impasse..let's try talking this through a little more.   
Here is the full Bosch 4.9 document so you can compare for yourself. Look at section 3.3 for the pressure graph and 3.4 for the temperature dependency corrections. It's all right there in the documents if you want to spend the time to learn for yourselves. 
This is the point I was making above.  You are asking the reader to infer based on vague statements.  I think the only way we can reach consensus is for you to give us specific reasons why you feel as strongly as you do, since just allowing us to infer what we want has not allowed for unanimous conclusion.  Since as you say all the data needed is right there, having any thing other than unanimous conclusion means that either all the data needed is not there or one side or the other has reached the wrong conclusion.  Please reference the statements and sections in which you are considering to be counter to how the 4.9 sensors have been used by manufacturers and define how that affects the reported values of the sensors.   If there is mathematical equations involved with who you reached your conclusion, please post that as well so that we can follow your logic. 
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mayor

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #353 on: July 26, 2013, 09:32:53 AM »

In my hast to respond in my last post, I missed this post.  I think the below is a good starting point to dig deeper into this:
You want to use a Broad Band and believe it as accurate, that's fine but at least let people see the facts about how the manufacture of the sensor tells you to use them properly. It would really be nice if there was just one of the aftermarket company's that did use them as they were told by the manufacture of the sensor!
My belief in the sensors being accurate is probably different than yours, so I will state my opinion as accurate and then you can state yours and we will see where we differ.  In my opinion the broad band sensors are plenty accurate enough to make informed decisions (and I am viewing the narrow bands in the same way). I really do lump AFR tuning in the category of horseshoes and hand grenades, so as long as the accuracy of the sensors fall with in the allowable variance of my target then the accuracy is fine for the application.  If I were doing scientific studies and writing peer reviewed technical papers, then perhaps I would agree that the sensors were not accurate. 


Attached is a graph of how the absolute pressure in the exhaust pipe effects the output of the sensor at ONE fixed altitude, it changes as the altitude and temperature does too.
So, based on the above statement that absolute pressure in the pipe can cause a variance in reported data is that how you are viewing this?  If so, how do you explain FLTRI’s previous comments that a tail pipe sniffer will read fairly linear to that exact same sensor being placed inside the pipe? Wouldn’t the variance in pressure in the pipe alter the readings compared to the more stable pressure of the vacuum drawn sample? 

Since you only reference pressure concerns with broad bands, can we assume that you do not have these same concerns with narrow bands?  If so, how do you explain how data between narrow band sensors and broad band sensors, both located in the same pipe, appear to follow similar trends in reported values?   

How do you explain that the reported broad band sensor values from sensors placed in the pipes are reporting the same afr values as the target while narrow band tuning? Here's a shot of the dyno monitor while I was tuning closed loop last year using a Power Vision:

The reported afr swung no more than +/- .2 afr from my targeted closed loop desired value, and that variance could have easily been just based on the ecm’s attempt at correction in closed loop. 


Now if any of the aftermarket companies would use the corrections as Bosch requires you to do, it would not matter but you would need to install and absolute pressure gauge and temperature probe in the exhaust at the time the samples were being taken so the Bosch supplied corrections can be used. If you look at the 13.23 AFR data line it can and does vary from 13.59 to 13.04 just in this pressure range and that is at one fixed altitude and NO correction for temperature is applied yet! So at best you can say is you’re somewhere in that range but god only knows where unless you follow what the manufacture tells you to do.
so, let’s take your numbers at face value.  Why should I be at all concerned with a possible reported variation of around a ¼ of an afr value when best power can easily be reached with a allowable range of 1afr?  Is the engine going to respond differently at 13.6 compared to 13?  I thought the bases of Bob’s little experiment with narrow band sensors was based on this same premise.  So why is it good for the goose but not for the gander? 
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ultraswede

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #354 on: July 26, 2013, 12:10:11 PM »

As I understand the argument;
The Broad Band sensor is not as accurate as it could be as used on Harleys.
The NB sensor is also somewhat inaccurate at 13,2 AFR.

But they are both good enough!  :nixweiss:
(with the proper software support)
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FLTRI

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #355 on: July 26, 2013, 12:22:32 PM »

I believe what SC is saying is if we are happy with the variables with broad bands we would be happy with the variables with narrow bands.
So back to my little simple experiment.
Since you cannot understand my offerings for how to do the test, just follow Hilly13's understanding of the procedure and note the results. Let us know what you find.
Bob
« Last Edit: July 26, 2013, 12:26:58 PM by FLTRI »
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Buckeye_Tuning

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #356 on: July 26, 2013, 12:25:51 PM »

As I understand the argument;
The Broad Band sensor is not as accurate as it could be as used on Harleys.
The NB sensor is also somewhat inaccurate at 13,2 AFR.

But they are both good enough!  :nixweiss:
(with the proper software support)

We NOW have a WINNER!!!!! :worthless:
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Buckeye_Tuning

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #357 on: July 26, 2013, 12:29:20 PM »

Turboprop, I also thought I would like the 4.9s.  But, after MUCH searching, I could NOT find a controller based upon the 4.9 alone.  Seemed almost everyone 'upgraded' their controllers from the 4.2, which completely negates the new capabilities of that sensor.  For chits and giggle, I haven't used it yet, but I bought a pair of AFX, NTK WideBands with the NTK controllers.  Those may very well have vastly different specs, on their use in a set of pipes?
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roger28310

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #358 on: July 26, 2013, 01:04:47 PM »

I would really like to see a side by side comparison of the reported AFR from a narrow band and wide band sensor. Not sure why this has not already been done, or maybe it has and I missed it.

I think I have all of the hardware to do a comparison. Might have to weld a bung or two. Should be home in a few weeks.

Just thinking out loud,maybe a set of oem pipes on a cable operated TB. Could put the sensors right next to each other up near the head. Would have to manually fill out a spread sheet with the RPM vs readings from each sensor. The peanut gallery will not doubt find countless clinical errors, but it would be better than any of the other side by side NB vs WB sensors that I have seen (none).   

Will be a few weeks before I can get to this. Certainly this has already been done before, maybe someone else can post up a link to a similar comparison, maybe even an automotive application. Would save me from burning a day (that I don't have) tinkering.

Roger                                                                                                                               
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whittlebeast

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Re: O2 Sensor Output (mv) compared to measured AFR
« Reply #359 on: July 26, 2013, 01:11:53 PM »

A powervision setup with a wideband will log the widebands wile the narrow bands are running the show.  All you need is a pair of added bungs in the exhaust.  I thought about doing it on the Sporty but ran out of motivation and moved the widebands to the rice bike.

Andy
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