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Author Topic: "How To" HK 06 and up Aux Jack to back of radio  (Read 65905 times)

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hd-dude

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"How To" HK 06 and up Aux Jack to back of radio
« on: January 02, 2007, 10:05:17 PM »

Let me start by saying that this is not as easy as on the 05 and earlier radios. TCnBham sent me his radio to make this modifcation so thanks for being the guinea pig Terry. I can't take all of the credit as I solicited the help of Paul from Hawg-Wired to get this done so thanks to Hawg-Wired as well.


Here goes:

Remove your radio from the bike. The CB and XM module must be removed as well. There is a rubber strip around the radio that is not shown in the pics. This needs to be removed as well to gain access to the screws and plastic tabs that hold the facceplate on.

First pic is of the top of the radio. You need to remove the two T8 torx screws and the top of the radio can be lifted off. There are two screws on the back edge of the radio that hold the XM and CB modules in place that are also removed.
« Last Edit: November 18, 2007, 08:38:41 PM by hd-dude »
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hd-dude

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #1 on: January 02, 2007, 10:07:28 PM »

The next step is to remove the radio faceplate. This is done by releasing the 6 plastic tabs around the radio. Release these with a small screw driver by gently prying them up. There are two on the top two on the bottom and one on each side. Once released the face of the radio will come off.
« Last Edit: November 18, 2007, 08:39:09 PM by hd-dude »
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hd-dude

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #2 on: January 02, 2007, 10:12:31 PM »

Bottom Tabs...The two on the sides are not shown but you get the idea...
« Last Edit: July 07, 2008, 09:30:59 PM by Fired00d »
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hd-dude

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #3 on: January 02, 2007, 10:15:29 PM »

Here is the front of the radio removed. Note the orange rubber seal around the backside of the radio faceplate. make sure this does not come out as it seals the front of the radio at the jack.
« Last Edit: July 07, 2008, 09:31:14 PM by Fired00d »
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hd-dude

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #4 on: January 02, 2007, 10:18:08 PM »

The next step is the wiring [smiley=nervous.gif]. You'll need a good fine tip soldering iron for this. Here is the right side of the input jack. The black wire is the common (-) and the red wire is the left (+)., shown soldered in place.
« Last Edit: July 07, 2008, 09:31:27 PM by Fired00d »
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hd-dude

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #5 on: January 02, 2007, 10:19:31 PM »

Here is the left side of the jack showing the right (+) connection, yellow wire.
« Last Edit: July 07, 2008, 09:31:40 PM by Fired00d »
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hd-dude

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #6 on: January 02, 2007, 10:22:37 PM »

Now is the tricky part.....There is a solder trace on the PC board that needs to be cut in in order to have the radio stop at the aux position with nothing plugged into the front panel. Here is a close up of the trace that has been cut. To cut the trace use a x-acto knife with a new sharp blade. gently scratch across the trace to remove it.
« Last Edit: July 07, 2008, 09:31:53 PM by Fired00d »
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hd-dude

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #7 on: January 02, 2007, 10:23:56 PM »

Run the wire to the back of the radio as shown.
« Last Edit: July 07, 2008, 09:32:08 PM by Fired00d »
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hd-dude

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #8 on: January 02, 2007, 10:25:32 PM »

I drilled a hole and used a gromet to protect the wire. DO NOT USE A PANEL MOUNTED JACK!!. The HK radio isolates the ground from chassis. Most all panel type jacks will connect the ground to the chassis.
« Last Edit: July 07, 2008, 09:32:21 PM by Fired00d »
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hd-dude

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #9 on: January 02, 2007, 10:26:57 PM »

That's it.......Thanks again to Paul at Hawg-Wired for helping me figure this one out and to Terry for the used of the radio.

110tHunDer

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #10 on: January 02, 2007, 10:32:38 PM »

 
'Nother nice job, Jim!  Looks like the hardest thing is getting it apart. [smiley=nervous.gif]

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Midnight Rider

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #11 on: January 02, 2007, 10:36:38 PM »

Jim, as always, great job!!  I would never have figured that out, so thanks to you and Paul for getting this done  [smiley=xyxthumbs.gif]

I had removed the rubber seal around the front of the radio as I knew it would just be in your way.

Many Thanks!!
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hd-dude

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #12 on: January 02, 2007, 10:41:53 PM »

Quote

'Nother nice job, Jim!  Looks like the hardest thing is getting it apart. [smiley=nervous.gif]


Thanks Brian....It is a b*tch to get the faceplate off, when releasing the tabs the others like to clip back on. Cutting the solder trace will be a bit of a chore as well, don't cut the wrong one...... [smiley=oops.gif]
« Last Edit: January 02, 2007, 10:43:00 PM by hd-dude »
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hd-dude

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #13 on: January 02, 2007, 10:44:23 PM »

Quote
Jim, as always, great job!!  I would never have figured that out, so thanks to you and Paul for getting this done  [smiley=xyxthumbs.gif]

I had removed the rubber seal around the front of the radio as I knew it would just be in your way.

Many Thanks!!

Yep, the seal would be in the way getting the face off.

The radio will go to UPS in the AM on its way back to you....

Fired00d

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Re: "How To" HK 06 and up Aux Jack to back of radi
« Reply #14 on: January 02, 2007, 10:47:01 PM »

Jim,
You the man!!!! [smiley=znotworthy.gif] [smiley=znotworthy.gif] I'm dangerous enough w/a few hand tools I would be lethal w/a soldering iron and fooling w/electronics. Not to mention a sharp exacto in a small place like a circuit board. [smiley=nervous.gif]

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Ride Safe,
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