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Author Topic: ccp 07 CVO  (Read 5449 times)

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happyman

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ccp 07 CVO
« on: July 24, 2007, 11:28:52 PM »

Was checking the  bike out today and decided to do a ccp test.. the front cylinder was 145 the  rear was 130..  it seems to me the spread is a bit too much  for a   new bike..  has 3300 miles on it and  is  a tad over   two months old. wondering if i whould let the dealer know  what i have found    .. i repeated this   a couple times to be sure.. the motor was stone cold too. maybe the  results would have been differant if motor was  hot or warm but i rather doubt it.. i have never seen much change   anyway  anay idea or just ride it  to see if  it pukes.
                    Happy
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Unbalanced

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Re: ccp 07 CVO
« Reply #1 on: July 25, 2007, 08:16:18 AM »

Happy,

I would bring it in and ask them to do a leakdown / compression test on the motor.   If they ask why you want this done I would tell them you ran a compression test on the cylinders and the results.   It is not rocket science to take the sparkplugs out and turn the motor over 3 or 4 times. 

The desparity in the compression is about 10.4 percent when compared to each other(130/145), so hopefully the leakdown brings them enough change to look into it.   Are you buring any oil or have any leaks?

They told me that my cold cranking compression should be in the range of 150-170 with releases, but I have not been able to verify this yet.   I can tell you that without the releases on my bike I have 220 ccp.  No wonder the starter is getting banged up.

Good luck with it and let us know how you fair,

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Seegarsmkr

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Re: ccp 07 CVO
« Reply #2 on: July 25, 2007, 08:23:18 AM »

Hey UB,
If it goes you can always opt for that nice chrome bugger.

Seegarz
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Re: ccp 07 CVO
« Reply #3 on: July 25, 2007, 08:36:01 AM »

Was checking the  bike out today and decided to do a ccp test.. the front cylinder was 145 the  rear was 130..  it seems to me the spread is a bit too much  for a   new bike..  has 3300 miles on it and  is  a tad over   two months old. wondering if i whould let the dealer know  what i have found    .. i repeated this   a couple times to be sure.. the motor was stone cold too. maybe the  results would have been differant if motor was  hot or warm but i rather doubt it.. i have never seen much change   anyway  anay idea or just ride it  to see if  it pukes.
                    Happy
Happy,

A good rule of thumb is that the lowest cylinder should be no more than 10% lower than the highest.  Of course, with a new engine I would expect it to be much closer than that.  It's interesting that the low cylinder is #2 (rear), since this seems to be the one folks are having problems with.  Possibly a head gasket issue???

I agree with Harry (UNBALANCED), have your dealer do a full compression and leakdown test and get this on record.

Jerry
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Chief

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Re: ccp 07 CVO
« Reply #4 on: July 25, 2007, 08:41:01 AM »

Was checking the  bike out today and decided to do a ccp test.. the front cylinder was 145 the  rear was 130..  it seems to me the spread is a bit too much  for a   new bike..  has 3300 miles on it and  is  a tad over   two months old. wondering if i whould let the dealer know  what i have found    .. i repeated this   a couple times to be sure.. the motor was stone cold too. maybe the  results would have been differant if motor was  hot or warm but i rather doubt it.. i have never seen much change   anyway  anay idea or just ride it  to see if  it pukes.
                    Happy

With numbers that low, and inconsistent, I immediatedly think the ACR's are open and not giving real numbers.
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Bagger

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Re: ccp 07 CVO
« Reply #5 on: July 25, 2007, 08:51:24 AM »

Below some compression testing tips, maybe useful to someone not familiar with doing a compression test.

From Andrews website:

With a warm engine, remove both spark plugs, ground spark plug wire leads and insert the gauge adapter in one spark plug location. Now, holding the throttle wide open, crank the engine until the needle stops and read the pressure indicated on the gauge. Then repeat the procedure on the other cylinder.

• Warm the engine to operating temperature to insure the metal parts are expanded to their normal running tolerances. A cold engine will give low readings.

• Use a screw in type gauge - Twin Cams use a 12mm adapter.

• Make sure the battery is in good condition, and fully charged. The starter (cranking system) will need to be in good condition to achieve a high, consistent, cranking speed for the duration of the test. A battery with a low charge will give low compression readings because of reduced cranking speeds.

• Disable automatic compression releases (ACRs) in CVO bikes with ACRs

• It might help to remove the fuse to the headlights to minimize battery drawdown

• Remove fuel fuse or disconnect the electrical connections to the fuel injector on each cylinder. This will prevent fuel injecting while cranking the engine, a situation that will flood the cylinders with fuel.

• Twist throttle wide open.

Generally, higher cranking compression pressures mean more torque at lower RPM ranges but the trade off is that above a certain point (around 185 PSI) the risk of detonation enters the picture. What happens at higher RPM is less predictable and can’t be easily determined from a static pressure reading. What is important is that the cam timing (intake close), duration and compression ratio all be properly matched so that each compliments the others. It might help to remove the fuse to the headlights to minimize battery drawdown

When installing cams with high lifts and long durations, a few general observations are worth keeping in mind. Remember that additional cam duration can produce more usable power but too much duration may actually hurt overall performance. The problem of poor engine response begins when too much duration results in lower cylinder compression pressure (at low RPM) which in turn can reduce low RPM torque and power. Too much duration in a camshaft is not necessarily a good thing.

S&S web site:

S&S Cycle recommends you check your engine's cranking pressure with a good screw in compression gauge. They recommend 180-190 psi for street use and up to 200 psi for those who "insist on pushing the limits".

MIKUNI

Low compression pressure: http://www.mikuni.com/fs-tuning_guide.html

The higher the pressure within the combustion chamber when the air/fuel mixture is ignited, everything else being equal, the more power your engine produces and more efficiently it runs. However, if the pressure is too high, detonation (pinging) may occur which can destroy an engine.

Each combustion chamber design has an upper pressure limit above which serious, damaging detonation is likely. With modern American 92 Octane lead-free gasoline, a reasonable upper pressure limit is 180 psi for the Evo Big Twin and 190 psi for the Twin Cam. A well-tuned motor should not suffer detonation with these pressures.

The standard method for determining the compression or cranking pressure of an engine is to warm up the engine, remove the spark plugs, install a standard compression gauge into one of the spark plug holes and, with the throttle fully open, crank the engine over with the starter motor until the pressure gauge needle stops rising. This usually takes 4 - 8 compression strokes. Both cylinders should be tested.

Stock Evo and Twin Cam motors develop cranking pressures in the 150-160 psi range. If a late-closing cam is installed, with no other changes, the cranking pressure will go down. The reason high compression ratio pistons and racing cams are so often associated is because the higher compression ratio pistons (and/or milled heads) are needed to regain even the normal moderate cranking pressures, let alone raise them for more power and efficiency.

Low cranking pressures (because of late closing cams and stock pistons) can significantly reduce performance in the mid-rpm range.

From the Harley Tech Talk forum.

From: Mike Roland, Kuryakyn Wild Thing Products
Sent: 11/23/2005 3:17 PM
http://groups.msn.com/harleytechtalk...=797275&CDir=1

On the performance panel I was on last year at the Cincinatti V-Twin Show with Danny Fitzmaurice (Zippers), Ron Dickey (Axtell), Scott Sjovall (S&S), and Tom Pirone (TP), it was pretty much agreed that 190 PSI cranking pressure is the highest cranking compression you should run on most street Harleys. Others such as John Andrews (Andrews Products) and Reggie Ronzello (R&R Cycle), along with many others, have said the same thing. I hope this doesn't start a big war. If someone wants to run higher pressures, fine. This is just my opinion mirrored by a lot of other industry people.

Info from another web site I ran across some time ago:

Compression testing is usually performed on a warm engine because that is the state that the engine operates in most of the time. Both the engine block and the pistons and rings will expand when heated and the most accurate indications of engine condition are obtained with the engine at operating temperature. This does not mean, however, that you cannot perform a test on a cold engine and get useful data, it simply means that the data collected may be slightly less accurate than when the engine is at operating temperature.
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« Last Edit: July 25, 2007, 11:56:17 AM by Bagger »
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grc

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Re: ccp 07 CVO
« Reply #6 on: July 25, 2007, 09:00:56 AM »

With numbers that low, and inconsistent, I immediatedly think the ACR's are open and not giving real numbers.

Yes, I forgot about those suckers.  With the automatic compression releases, I would want to disable them prior to performing the test.  Otherwise, you could just be seeing a difference due to variation in the compression releases, unrelated to the actual condition of the engine.

Jerry
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Seegarsmkr

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Re: ccp 07 CVO
« Reply #7 on: July 25, 2007, 09:03:28 AM »

Hey Bagger,
Not sure if I can speak for anyone else but this is the level that I am at and appreciate you breaking it down to the third grade level of wrenching.  I am eager and willing but brainless when it comes to wrenching...my brain turns to mush.

Seegarz
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Re: ccp 07 CVO
« Reply #8 on: July 25, 2007, 09:04:41 AM »

Hey UB,
If it goes you can always opt for that nice chrome bugger.

Seegarz

I wish I offered to pay the difference for the chrome one, but they say they must repair it.   
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Chief

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Re: ccp 07 CVO
« Reply #9 on: July 25, 2007, 09:25:06 AM »

Yes, I forgot about those suckers.  With the automatic compression releases, I would want to disable them prior to performing the test.  Otherwise, you could just be seeing a difference due to variation in the compression releases, unrelated to the actual condition of the engine.

Jerry

To get around the ACRs, I removed the green wire that plugs into the starter and replaced it with a spade terminal crimped onto a couple feet of wire. You lift the rubber boot up off of the post on top of the starter, where the red battery cable connects and touch the end of your new wire to that connection. This will energize the starter and the motor turns over without any of the electronics functioning to open the ACRs.

When you're done, simply replace the green wire and cover the top post of the starter with the rubber boot.
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happyman

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Re: ccp 07 CVO
« Reply #10 on: July 25, 2007, 11:10:12 AM »

Happy,

I would bring it in and ask them to do a leakdown / compression test on the motor.   If they ask why you want this done I would tell them you ran a compression test on the cylinders and the results.   It is not rocket science to take the sparkplugs out and turn the motor over 3 or 4 times. 

The desparity in the compression is about 10.4 percent when compared to each other(130/145), so hopefully the leakdown brings them enough change to look into it.   Are you buring any oil or have any leaks?

They told me that my cold cranking compression should be in the range of 150-170 with releases, but I have not been able to verify this yet.   I can tell you that without the releases on my bike I have 220 ccp.  No wonder the starter is getting banged up.

Good luck with it and let us know how you fair,



Hey thanks  for all the replies. i am going to have to take it in i guess so they can  take a look and get it on record. i am not that up on the  electronics of these things so i am  pretty much lost..  all i know  is the rear cyl. is always lower. i am planning a build too. so maybe i can get some of the teardown done at no cost.  by the way it uses no oil..  changed it at the 1100 mile  mark and again at 3250 couple days ago..   it was some of the most nasty oil i have seen  drop out of a harley.. this is my 20 one so i have seen a couple  and i did all the fluids at the same time..  so its twice in   3250 miles and  now i will leave the trans and primary alone  for at leasst 5-tho. miles. i did the same check a couple weeks ago and the cyulinders were both at 128#3 very strange and the bike for a stocker runs as good as it  gets for one of these. no ping and the  heat is no biggie on this thing.. at least  how i ride, i spend no time in city driving as i am in rural america   ance again thanks to all..
                    Happy
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