jcz,
i have the same problem with the popping and the loss of power when i go full throttle.
do you know what they did to fix it?
i have already had the bike dyno tuned and the air fuel ratio is almost perfect.
I'm not sure exactly what they did. I can tell you that my friend at HD sent my dyno sheet to the person that he thought to be the most knowledgable person at the Motor Company, regarding the 103" and this was his response to my first dyno:
"the torque being up high in rpm is mainly a result of the CVO cam.....the cam is actually a high rpm cam....it is good for about 7000 rpm peak HP....with the right induction module/carb.
As far as making it pull a little better on the bottom end....I would try rolling some timing in....as you know when we cal we have to do it for worst case.....hot, high comp, etc. ....his engine may be able to handle a little more...... but remember if he takes it to Az. he may need to be careful.....hot with bad fuel......ion sensor should correct for this.....but it is a picky beast.
As a side note.....it looks like the AFR is flat at 13.5:1......this is recommended in the manuel to ease tunning....but he may pick up a little at WOT with a slightly richer (12.

AFR.....and I hope the cruise range was returned to 14.5 or so......I am afraid some technicians have tuned the VE values to achieve the 13.5:1 every where and then leave it.....AFR table should be returned to something similar to what was in the base cal and then tweaked for power after the VE's are returned...."
I took this email with me, when I took the bike back for the re-tune. Other than that, don't really know what they did and they seem to want to keep the details close to the chest.