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[Merlinii]

Let me know how you make out with your install.

Are you going to direct wire to the battery or the headlight/cigarette lighter method?

One version the Z stays on when you turn off the bike.
The second version turns off the Z when you turn off your bike. (within 30 secs)

[Eqcons]

Let me know how you make out with your install.

Are you going to direct wire to the battery or the headlight/cigarette lighter method?

One version the Z stays on when you turn off the bike.
The second version turns off the Z when you turn off your bike. (within 30 secs)

When I do it (and I'm not certain I can yet, because of the Hydraulic Clutch issue  ) I'll go for the Cigar lighter method.

Jim

[Eqcons]

No holes drilled or modifications needed with the Chubbies.

So how did you get the wires from the Powerlet into the housing to get them into the hole in the bars?

Jim

[nwemerys]

Hello,

I was reading about your install of the powerbar and it looks great.  I have a CVO 07 Ultra and want to do the same but had a few questions.

You ran the wiring/cables inside the handlebars right?  I replaced my bars w/ SS reach bars so they aren't stock.  Would I need to drill holes?  If so, did you drill them directly under the pwrbar or just adjacent?

You added a device to the bottom of the pwrbar and secured it w/ p clamps (a radio shack device)  Not certain what that's for, can you explain?

Thanks very much. 

[Eqcons]

Hello,

I was reading about your install of the powerbar and it looks great.  I have a CVO 07 Ultra and want to do the same but had a few questions.

You ran the wiring/cables inside the handlebars right?  I replaced my bars w/ SS reach bars so they aren't stock.  Would I need to drill holes?  If so, did you drill them directly under the pwrbar or just adjacent?

You added a device to the bottom of the pwrbar and secured it w/ p clamps (a radio shack device)  Not certain what that's for, can you explain?

Thanks very much. 

Merlinii was Last Active:  17 July 2009, 13:51:57  so I don't think you'll get an answer (you'll see I didn't....) 

Jim

[Merlinii]

Hello,

I was reading about your install of the powerbar and it looks great.  I have a CVO 07 Ultra and want to do the same but had a few questions.

You ran the wiring/cables inside the handlebars right?  I replaced my bars w/ SS reach bars so they aren't stock.  Would I need to drill holes?  If so, did you drill them directly under the pwrbar or just adjacent?

You added a device to the bottom of the pwrbar and secured it w/ p clamps (a radio shack device)  Not certain what that's for, can you explain?

Thanks very much.  

I changed my bars also.
The wires are inside my bars. A little more work but a nicer look.
Although, If you want, you can group them with your existing exposed wires under the bars.
My bars have a slot underneath at the top of the grip...the wires slid right in the slot.
I did not need to drill.

The added device is a gold double female adapter covered in shrink wrap and is held in place with the P clamps.
Radio Shack 274-886 Gold Plated female-female 1/8” coupler $11.00

The connecting cable (on left) in the pic above is easily and quickly removed from the coupler
Long wires from inside handlebars to one side
Short wires from Zumo to the other side

I covered the adapters in shrink wrap and to camouflage it all a little I painted the P clamps black.

I now have two 274-886 couplers under the Powerbar and two wires in the bars + power.
One for Audio (MP3 etc.)
One for MIC (works for bluetooth to regular stock HD/J&M headset)

This allows me to disconnect the two short wires AND using the Techmount quick change adapter
I can remove the Zumo and the entire Zumo bike mount in about 5 seconds.
(see pics below)

I can then lock it all up for safe keeping.
The Zumo bike cradle cost 80+ bucks!
Don't ask me how I know...(SIGH)

I'm using the BOMM for Bluetooth with my stock helmet headset...it works GREAT!

I know, it's kinda hard to see with the speaker grill in the picture background.
Look at the top pic. Can you see the right connected cables at the Powerbar?

The wires on left side of Zumo plug into the couplers on the bottom right hand side. (1st pic)

On the bottom pic...Can see the short cables missing on the Powerbar on the bottom right?

Hope this helps...
Ride Safe...Be Safe.

[Merlinii]

So how did you get the wires from the Powerlet into the housing to get them into the hole in the bars?

Jim

Actually I did it backwards from what you said...
I removed the bars and the left grip and ran the wire from the center of the bars out the end of the handlebar.

[Eqcons]

Actually I did it backwards from what you said...
I removed the bars and the left grip and ran the wire from the center of the bars out the end of the handlebar.

Welcome back, Merlinii! 

What was puzzling me was how you got the wires in past the clamp for the clutch/grip to the hole in the bars where the wires enter though. Did you have to make a little notch so they don't get crushed?

Jim

[49445CVO]

spydglide, yes, I ran the power and audio inside the bars.
The first picture shows the Techmount stem with the Zumo and cradle removed. Hook up and removal takes less than 5 seconds!

Today I took it a set further and modified the audio AUX input on the HD radio.
I removed the Delphi FM modulator and added an AUX input to the back of the HD radio.
I did this for a bunch of reasons better sound quality, no components to fail, interference on FM stations, no wiring etc.

The instructions for this I found from the outstanding folks here at CVOHarley.com. GREAT STUFF!
http://www.cvoharley.com/smf/index.php?topic=7674.0 and here
06 and up http://www.cvoharley.com/smf/index.php?topic=10044.0

Without these instructions I would not have even thought about doing this. Boy am I glad I did it!

As far as the fugley antenna/receiver I do not have XM radio (yet...GRIN) but I would give a call to
http://www.techmounts.com/ ask for Dave or http://www.powerletproducts.com/ ask for Adam.

These folks have been very valuable in assisting me with this project. It was really easy! It took less than 20 minutes.

The install or the phone call? 

[Merlinii]

Welcome back, Merlinii! 

What was puzzling me was how you got the wires in past the clamp for the clutch/grip to the hole in the bars where the wires enter though. Did you have to make a little notch so they don't get crushed?

Jim

Nope, just removed the grip. I have a small slot under my bars grip where the wires come out.

[Eqcons]

Nope, just removed the grip. I have a small slot under my bars grip where the wires come out.

Hmmmm....... Don't think I have!

Jim

[Chains]

Kuryakyn makes a power outlet now too.  It runs from $53.00 to $70.00 depending on who has it listed on e bay.  Not as good looking as the one here but certainly usable.

[skippy49]

>Was wondering how did you run the power up to the mount?
Inside the handlebars back to the battery
I also ran the FM modulator audio output wire from inside the handlebars to FM modulator mounted on the side of the HD radio.

>Could you supply some part numbers or links to the parts you used in this install?

Here Ya go...

Project Parts List

Garmin Zumo 550
Delphi SkyFi FM Modulator SA 10003 $10.95 (eBay)
 
Direct from Powerlet: (call) www.powerletproducts.com
1) PKT-068 bracket with socket assembly (no wiring harness for 1 1/4" bars) - Chrome
1) Techmount Riser 2 ½” inches / from Powerlet – Chrome Approx $50.00 
1) Techmount Accessory Quick Change Adapter $14.95
1) PPC-020-SC GARMIN ZUMO POWER CABLE
Short cable-SC at 12" in length w/Powerlet PPL-002 straight plug $32.95
(I might recommend a 10" cable and a right angle plug. It might be a cleaner look and easier to use.)
 
2) 194 amber bulbs and sockets Auto Zone or you can use resistors and not have two lit bulbs inside your faring. (real cheap)
1) Sound Professionals SP-SPSC-7 Gold Plated  1/8” Right Angle Stereo Patch Cable - 8 inches $5? (wesite)
1) Radio Shack 274-886 Gold Plated female-female 1/8” coupler $11.00
2) Stainless 4mm screws from Ace Hardware $1.00
2) P clamps Ace Hardware (so cheap they were almost free)
1) Plastic cap (free)

  I'm going to need some help here.  I've looked everywhere on their site and can't find part # PKT 068.   Can you tell me where it is?
Thanks,
Steve

[Merlinii]

  I'm going to need some help here.  I've looked everywhere on their site and can't find part # PKT 068.   Can you tell me where it is?
Thanks,
Steve

The best thing to do is gave Powerlet a call.

[nwemerys]

Thanks very much Merlinii, I will make an attempt at this...then possibly take it to the dealer to remedy my mistakes.