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Author Topic: Modifed SERG Handlebars  (Read 16882 times)

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FUZZNUTS

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Modifed SERG Handlebars
« on: August 06, 2010, 08:07:36 PM »
The beginning, asked around the site and got two sets of SERG handlebars. With the intention of modifying to add 2" to hieght and 2" more to the pullback. Here are some pic's documenting the work.
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #1 on: August 06, 2010, 08:08:52 PM »
I made the cuts with a tubing cutter.
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #2 on: August 06, 2010, 08:10:02 PM »
More,
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #3 on: August 06, 2010, 08:13:00 PM »
The stock height of the pullback when laying flat on the table was 3 1/4 on one side and 3 1/2 on the other. Both sets of bars were the same.
« Last Edit: August 06, 2010, 08:49:45 PM by FUZZNUTS »
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #4 on: August 06, 2010, 08:16:44 PM »
The results after cutting both of the bars and prior to welding and drilling out the handles for Heat Demons.
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #5 on: August 06, 2010, 08:18:57 PM »
SE-Dave gave me a hand during the fabrication and drilling.
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #6 on: August 06, 2010, 08:25:25 PM »
After the drilling we set up the bars on a couple of home made jigs and got it ready for welding. As you can see the height of the pullback is now 2" further back. For a total of 5 1/2 ". 
« Last Edit: August 06, 2010, 08:28:09 PM by FUZZNUTS »
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #7 on: August 06, 2010, 08:29:14 PM »
Another of the jig.
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #8 on: August 06, 2010, 08:31:24 PM »
Yours truly making the pretty blue light.
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #9 on: August 06, 2010, 08:35:20 PM »
I know, I know, it's not a thing of beauty. But it will hold and it's yet to be buffed.
« Last Edit: August 06, 2010, 08:41:37 PM by FUZZNUTS »
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #10 on: August 06, 2010, 08:37:42 PM »
Looks a little different
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #11 on: August 06, 2010, 08:39:22 PM »
After the buffing.
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FUZZNUTS

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Re: Modifed SERG Handlebars
« Reply #12 on: August 06, 2010, 08:47:52 PM »
I brought the bars home and will snap a few pics with them resting against the exsisting ones on my bike. But anyway these are just templates so I can take these to a Fabrication shop and they can twist me up a few. We, at work do not have the mandrels and other tube bending equipment to fab up what I want and I know what a few other SERG riders want. Stay tuned..................................Fuzz 
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TN

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Re: Modifed SERG Handlebars
« Reply #13 on: August 07, 2010, 12:21:30 AM »
good idea. keeping my eye on this.  :2vrolijk_21:  whats the altered bar measurements?

you purge during the weld process? :drink:



TN


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Beemer

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Re: Modifed SERG Handlebars
« Reply #14 on: August 07, 2010, 10:55:40 AM »
That is EXACTLY what I've wanted! :2vrolijk_21:  Finally went with the WO517s that pull back a little too far. 

I did notice though that in the pictures of the 11 SEURG that those bars look higher with slightly more pull back than our stock SERG.  I hope you're not doing all this just to duplicate the 11s :nixweiss:
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