Thanks, for your inputs. I picked up the bike from the stealer and they said they talked to MoCo and it is what it is and that if I wanted to go any further it would be out of my pocket. What burns my a.. is that I know it is wrong. Your fuel gauge should not be completely on empty and still read 50 miles and no reserve light on yet. We buy these so called hand built bikes that is suppose to be the Best of the Best and MoCo treats you like you bought a used sportster. I own a high-end RV business (mostly Prevost) and they do not take second best.
And as long as folks keep buying the crap, they will continue to treat you that way. And as long as people let the dealers feed them BS, they will continue to feed you BS.
When your gauge hits the E mark, exactly how many gallons does it take to completely fill the tank? I'd guess from your first post that it will come up around 5 gallons, which means you still have a full gallon left in the tank. But until you actually check it, you really don't know for sure. If you want to be really precise, completely drain the tank and then fill it one gallon at a time and record the gauge reading at each one gallon increment. Once you know how accurate the gauge actually is (or isn't), then you can call the MoCo yourself and have some facts to back your complaint. Then insist that you want your defective gauge repaired or replaced under the terms of the warranty, and if the clerk tries to give you the same fast answer you got from the dealer insist on speaking to the boss. Don't confuse the issue by talking about the miles to empty thing, just talk about the actual gauge reading. OR, you could just look at it this way. The gauges with the older 5 gallon fuel tanks tended to be just the opposite, meaning you ran out of gas
before it hit the E mark. Of the two problems, yours is by far the better of the two. Once you know exactly how much fuel is really remaining when you hit E, then you can just look at that as an emergency reserve. I purposely adjusted mine on the '05, after running out of fuel with the gauge slightly under 1/4, to read E with about .4 gallons remaining just to be on the safe side. As long as you really know how much there is, if the gauge isn't perfect it's not a big deal. But it should definitely be closer than what you've indicated, and it would be if Harley didn't get away with blowing everyone off with their BS. This is very simple technology, and it's been at least 30 years since I've had an inaccurate gauge in any of my four wheeled vehicles. So there is no valid reason for Harley gauges to be a total POS, other than the fact that they and their suppliers can get away with selling junk.
Jerry