Got mine also and you will not believe this, it was repaired with JB Weld! Strike 1 I soon realized that the 6mm bolt would not pass through the the 1/4-20 opening and would require drilling. Strike 2 NOT GOING TO DO IT! Already went through this with the Kury. Anyway , going to fabricate some 6mm to 10-32 studs to mount. Will continue later
Charley
Charley:
It's good to know I'm not alone dealing with the installation issues for this product. The tolerances are just too tight for a "no drill/quick install" product.
1. As Tyson said, use (2) 6mm x 10mm x 1" bolts with locking and flat washers AND drill out the connector backing plate to allow slop when the bolts pass through it so they will align with the lugs on the backing plate again. Remember that the backing plate is curved so aligning the bolts must consider this or cross threading may occur.
IF you decide to remove the threaded lugs on the connector backing plate be sure to use a shorter bolt so it doesn't come through your tag.
2. Be sure to "dry fit"/install the backing plate only on the bike to be sure there are no issues with lug alignment to the fender or the connector assembly or with bolt length.
3. Once dry fitting is complete, BE ABSOLUTELY SURE that the now correctly aligned and fitted backing plate is not adjusted to fit the chrome frame. IF necessary the chrome frame will have to be gently formed to fit the backing plate so the small screws will install properly with your tag inside.
AN ALTERNATIVE DESIGN
I am thinking about running two bolts through the backing plate and lugs from the tag side, then installing some self locking jam nuts and slipping a nylon washer on the studs before they pass through the fender. Then either install a flat washers and locking nuts on these studs with or without the drilled connector backing plate.
Once dry fitting this configuration is complete, then deinstall the backing plate and install the chrome frame on the assembly and reinstalll the whole assembly on the bike.
FWIW: I'm using stainless bolts and nuts.
After