NSTRUCTIONS FOR SETTING UP INDIAN SKI ATTACHMENT
NOTE: Lubricate all moving shafts and pins at time of assembly and as often as required.
1. Attach rear bracket (the one with no threaded spring bolt holes on the shoulder) to the motorcycle frame from under the saddle, using 2 “U” bolts. run nuts up loosely. (It will be necessary to loosen the tool box bolts to get “U” bolts around frame tubes on the arrow or rigid frame models.)
2. Attach front bracket to motorcycle frame front tube with 2 – “U” bolts. Position same height as rear bracket and run nuts tight enough to hold bracket in place.
3. Assemble “Bendix” springs on the front bracket. Insert 3/8” bolt through the inside spring loop and screw into the front threaded hole in the bracket. The “Bendix” spring that tightens when turned clockwise is assembled on the left side and the other spring that tightens when turned counterclockwise is assembled on the right side.
4. Assemble ski hold up brackets to frame, rigid frame unit clamps to upper and lower rear tubes with “U” clamps. Spring frame unit is bolted to rear frame vertical channel. Locate bracket just above muffler and drill 25/64” hole for 3/8” bolt approximately 2 ¼” above center line of muffler bracket bolt hole.
5. Slide rear legs on rear bracket and secure with flat washer, lock washer and 1” cap screw pulled tight.
6. Slide front legs on bracket. Assemble outside spring loop into the hollow section of the leg tube. Secure legs with flat washer, lock washer and 1” cap screw pulled tight into bracket.
7. Place skis into position on each side of machine and attach to rear legs with 5 ½” bolt. Draw up fairly snug and lock with jam nut.
8. Now attach front leg to ski, pulling leg down to put a tension on the “Bendix” spring. Check spring tension, making sure it will lift ski. Adjust if necessary by relocating spring loop anchor stud in next hole. Do not strain spring by adjusting for more tension than required. Tighten front leg jam nuts at ski.
9. Check ski position. It should be level. Adjust by moving front or rear brackets as required. Tighten nuts on all “U” bolts.
10. Tighten two tool box rear bolts at frame cross member if loosened to get “U” bolts into place. Use spacing washers and longer bolts to get clearance between “U” bolts and tool box if necessary.
NOTE FOR STARTING: When starting motorcycle to which skis are attached, push left ski down and swing jiffy stand out to hold ski on ground.