Well sounds like he has checked everything, which means at least to me that something was missed. I never had a problem with mine before I changed to the HPI intake except for the a few intake leaks, which M&M's are known for. I have never had a problem since changing out the intake. I would be like to know how it runs without the PC on it? Did he check the firmware on the PC? Every now and then we get one that has been sitting around somewhere, or fell under a shelf somewhere and has a old vintage of firmware. I have tuned many mags as well, and if there is something different or not tuning right there is an issue, you just have to find it. Almost all tuning issues I have ever had with the mags are intake related. Would also ask if its lean only on one cyl? It is fairly easy to sniff each cyl and see, if there is a big difference. Do you have duals or 2 into one? I run a 62psi regulator on mine with stock pump and the biggest vrod screamin eagle inj and have no problems. I forget what stock reg is, like 40-42 psi I think. Also look for a leak in the fuel lines in the tank, I have seen this cause all kinds of weirdness on both mags and delphi bikes. The lines are left long servicing so the rub on the insides of tanks and you get pin hole leaks. Thats reaching but what the heck.