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Author Topic: Latest dissapointment  (Read 5379 times)

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funseeker57

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Latest dissapointment
« on: May 06, 2011, 03:40:32 PM »

     I have an 06 Flhtcuse. This last winter I had it in for the hydraulic cam chain upgrade. The bike had 31,000 miles and I figured I would be proactive and get ready for riding season.  Since I had the bike in for work I had them install the MoCo automatic primary chain tensioner.  Well It finally quit raining for a few days and I got about 1000 miles in this season.
      The bike started making a terrible noise.
     I removed the primary cover and discovered the primary chain was incredibly tight.  I didn't like this, but I also didn't figure it would make the banging noise I heard.  Next I found the compensator nut about ready to fall off.  It was doing a milling job to the inside of the primary cover.
     The bike is being picked up today by the dealership's trailer. Maybe if this happened in the winter I wouldn't be so dissapointed.  My goal was to make the bike as bulletproof and maintenance free as possible. I think my Harley is the coolest looking bike ever, but I have to tell you.  If I needed a motorcycle for every day riding, I might have to look elsewhere. 
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Ghost__Rider

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Re: Latest dissapointment
« Reply #1 on: May 06, 2011, 03:45:14 PM »

Sounds like someone used a impact to tighten it rather than the proper torque method.
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hogasm

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Re: Latest dissapointment
« Reply #2 on: May 06, 2011, 04:17:16 PM »

They should not have touched the comp sprocket when they did your cam chest.

04-06's had alot of loose comp sprockets in the first 20k miles.

Too tight of a chain could be from the auto adjuster not working properly
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cahdbiker

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Re: Latest dissapointment
« Reply #3 on: May 06, 2011, 06:07:28 PM »

Funseeker57, regarding your automatic primary chain tensioner. On my 09SEUC I hear a little clatter from inside the primary chain when the engine is cold then it goes away after it warms up. I  prefer the older style manual adust primary tensioner like is on my 95 Heritage. They are not that much work to adjust when doing a service and they don't have any springs that could break. (I had put an aftermarket auto tensioner on it and the springs kept breaking). Anyways I hope you get riding soon. CAHDBIKER



     I have an 06 Flhtcuse. This last winter I had it in for the hydraulic cam chain upgrade. The bike had 31,000 miles and I figured I would be proactive and get ready for riding season.  Since I had the bike in for work I had them install the MoCo automatic primary chain tensioner.  Well It finally quit raining for a few days and I got about 1000 miles in this season.
      The bike started making a terrible noise.
     I removed the primary cover and discovered the primary chain was incredibly tight.  I didn't like this, but I also didn't figure it would make the banging noise I heard.  Next I found the compensator nut about ready to fall off.  It was doing a milling job to the inside of the primary cover.
     The bike is being picked up today by the dealership's trailer. Maybe if this happened in the winter I wouldn't be so dissapointed.  My goal was to make the bike as bulletproof and maintenance free as possible. I think my Harley is the coolest looking bike ever, but I have to tell you.  If I needed a motorcycle for every day riding, I might have to look elsewhere. 
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sadunbar

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Re: Latest dissapointment
« Reply #4 on: May 06, 2011, 06:27:03 PM »

     I have an 06 Flhtcuse. This last winter I had it in for the hydraulic cam chain upgrade. The bike had 31,000 miles and I figured I would be proactive and get ready for riding season.  Since I had the bike in for work I had them install the MoCo automatic primary chain tensioner.  Well It finally quit raining for a few days and I got about 1000 miles in this season.
      The bike started making a terrible noise.
     I removed the primary cover and discovered the primary chain was incredibly tight.  I didn't like this, but I also didn't figure it would make the banging noise I heard.  Next I found the compensator nut about ready to fall off.  It was doing a milling job to the inside of the primary cover.
     The bike is being picked up today by the dealership's trailer. Maybe if this happened in the winter I wouldn't be so dissapointed.  My goal was to make the bike as bulletproof and maintenance free as possible. I think my Harley is the coolest looking bike ever, but I have to tell you.  If I needed a motorcycle for every day riding, I might have to look elsewhere. 

I think you might want to place the blame on the dealership technician instead of the bike.  Everything you did was reasonable, and should have been reliable.  Being proactive was a good plan.  It's to bad dealers don't get a penality of some type every time they perform lousy service that requires a return trip(s) to get simple tasks correct.  Financial compensation for the customer would be a good place to start....
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Spiderman

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Re: Latest dissapointment
« Reply #5 on: May 06, 2011, 06:31:39 PM »

Sounds like someone used a impact to tighten it rather than the proper torque method.


1/2" Impact wrench with 120lbs of air pressure behind it should more than tighten the comp nut tight enough. Been doing it for 20 years and never had one come loose.

B B
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sadunbar

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Re: Latest dissapointment
« Reply #6 on: May 06, 2011, 06:34:50 PM »

1/2" Impact wrench with 120lbs of air pressure behind it should more than tighten the comp nut tight enough. Been doing it for 20 years and never had one come loose.

B B

Just don't try it with a SE compensator...  You'll very likely shatter the fiber washer with an impact wrench...
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Re: Latest dissapointment
« Reply #7 on: May 06, 2011, 09:04:39 PM »

Just don't try it with a SE compensator...  You'll very likely shatter the fiber washer with an impact wrench...

And I'd want a Screain Eagle Compensator because - - - - - - - - - - - - - - - - - - - -


B B
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sadunbar

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Re: Latest dissapointment
« Reply #8 on: May 06, 2011, 09:08:02 PM »

And I'd want a Screain Eagle Compensator because - - - - - - - - - - - - - - - - - - - -


B B


Well................. maybe you help a buddy turn wrenches sometimes?

Or maybe someone less knowledgeable would think it's o.k. to use an impact on a SE compensator...

Or..... ?
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Re: Latest dissapointment
« Reply #9 on: May 06, 2011, 09:34:11 PM »


Well................. maybe you help a buddy turn wrenches sometimes?

Or maybe someone less knowledgeable would think it's o.k. to use an impact on a SE compensator...

Or..... ?

All very nice Scot, but it still doesn't answer my basic question which is why would I want to buy an SE Compensator. H-D's been making compensators since like forever and they've changed maybe three times over the years. The current flat internal spring design came out somewhere in the 70's I think.Before that the spring was a separate piece and they were a bit of a pain to work with, so that last improvement 35-40 years ago was great.  It works quite well and you know it's hard to beat tried and true so I'm like what's the big deal on the SE thing .So why a new mousetrap when the old one catches mice fine ? I'm behind the curve on this SE Comp thing. Help me out ok ?

B B
« Last Edit: May 06, 2011, 09:36:09 PM by Spiderman »
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sadunbar

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Re: Latest dissapointment
« Reply #10 on: May 06, 2011, 09:52:02 PM »

All very nice Scot, but it still doesn't answer my basic question which is why would I want to buy an SE Compensator. H-D's been making compensators since like forever and they've changed maybe three times over the years. The current flat internal spring design came out somewhere in the 70's I think.Before that the spring was a separate piece and they were a bit of a pain to work with, so that last improvement 35-40 years ago was great.  It works quite well and you know it's hard to beat tried and true so I'm like what's the big deal on the SE thing .So why a new mousetrap when the old one catches mice fine ? I'm behind the curve on this SE Comp thing. Help me out ok ?

B B

Oh...  I thought you were heading another direction....

The short answer is the crank failures that became more common starting in 07...

Here's the long answer...  A number of things happened in ’07 that seem to coincide with the current crank issues. In ’07 the Cruise Drive was expanded from the Dyna Platform to include all Big Twins. It seems that the new larger motor sprocket would easily max out the capacity of its shock absorbing compensator. This is evident by the sound made when the mechanical stops are reached at maximum travel. Crank failures and starter failures began to occur in increased numbers...

When problems became evident in 2007, one of the first countermeasures was the torque smoothing calibration. This was intended to prevent the engine from pulling down hard at extremely low RPM. The resulting powertrain snatch would hammer the crankshaft off the compensator's mechanical stops resulting in severe torque spikes at the crankpin, ultimately shifting the flywheel assembly.

One of the next countermeasures was the Isolated Drive System introduced on 2008 touring platform machines. The IDS is also offered as a retrofit for 2007 touring machines. This device absorbs shock loads generated from the powertrain, reducing stress at the crankpin.

The next countermeasure that followed in 2008 was the high capacity compensating sprocket - the SE compensator.  It can handle 7x the torque spikes over the stock compensator.

Regarding other internal countermeasures; I've been led to believe from an engineering friend at the MOCO is the interference fit of the crankpin into the flywheel doesn't tolerate being disturbed after it has been assembled. My understanding is that if the joint is moved after assembly, even for truing, the integrity of the joint will be compromised, reducing the torque capacity of the assembly.

Somewhere there is a "calculation" based on production variables that results in the substantial number which is used to specify "acceptable" trueness of this assembly. So far it seems in practice that this number is not representative of a quality component.

My sense is that the increasing flywheel shift issues beginning in ‘07 are the result of drivetrain changes coupled with higher engine output which was not met with adequate torsional dampening of the drivetrain.

My take on the crankshaft issues that began in 2007 are:
The crankpin was moved further from the crankshaft center, increasing the stroke and the mechanical leverage of the flywheel’s inertia over the crankpin. This reduces the crankshaft’s capacity to resist high torsional load spikes.
The longer stroke results in increased mechanical leverage resulting in higher torsional loads throughout the powertrain.
The overall gear ratio changed substantially with the advent of the Cruise Drive to a numerically lower ratio. This change resulted in a substantial increase in load throughout the powertrain.

You have a scenario whereby the engine has increased capacity to produce high torsional loads; the crankshaft has reduced capacity to handle these loads and the drivetrain and chassis have less capacity to absorb and dampen these torsional load spikes. The engine makes more power, and the rest of the powertrain and chassis absorb and dampen less

So that's why you may want to consider the SE Compensator....

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Re: Latest dissapointment
« Reply #11 on: May 06, 2011, 11:27:10 PM »


So that's why you may want to consider the SE Compensator....


And also, the new SE Compensator is really cute in a pink bustier.                                   ::)
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porthole

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Re: Latest dissapointment
« Reply #12 on: May 06, 2011, 11:30:22 PM »

1/2" Impact wrench with 120lbs of air pressure behind it should more than tighten the comp nut tight enough. Been doing it for 20 years and never had one come loose.

Sometimes "old school" is - just that.

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timo482

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Re: Latest dissapointment
« Reply #13 on: May 06, 2011, 11:53:09 PM »

on a shovel using a impact on the compensator was standard practice - i did it on both of mine - last had the primary apart on my 77 in 84...

using a impact wrench on a 07 and up will just ruin the crank shaft & probably will NOT be enough torque for the nut.

i used to keep certified as a dot truck inspector [glad i dont have to do that anymore] air wrenches have a rated torque at a certain psi with a certain length hose of a certain dia from the tank... change any of those constants and you change the torque of the wrench.[then factor in humidity and lube] if you are removing big bolts - connect a 100 gal portable tank in your air line with a T fitting about 4 ft from the gun and you get much better performance removing bolts such as cutting edge bolts or track pad bolts.

either way the torque on a air wrench varies over 30%

75% of lost truck wheels are from overtorque - the wrench overdid it and the studs eventually broke off - 25% of lost wheels are from under torqued bolts. since the only way to lose a wheel is one or the other and the law says you have to tighten with a torque wrench the fine is really stiff for losing a wheel - thus i pay very close attention to the issue of air wrench torque.

end of story is this - if its important - install with a torque wrench - for wheels you can use a torque stick but for a harley pressed flywheel id never even use a stick

there is the right way and the beer way. i dont want the beer way on my bike.

to
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Half_Crazy

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Re: Latest dissapointment
« Reply #14 on: May 07, 2011, 06:43:02 AM »

the engine has increased capacity to produce high torsional loads; the crankshaft has reduced capacity to handle these loads

This explains perfectly why the 110" motors fail more than the 96"....

The 2011 models were the 4th model year to come since the powertrain engineers fell asleep at the wheel, so the questions become 1) What has been done to correct this? and 2) Is the HD bottom end 100% reliable now?
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