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Author Topic: Update: 2013 Limp Mode, am I the only lucky one! Found the problem!  (Read 2916 times)

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RetSUBLDO

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  • #38

    • CVO1: '19 FLHTKSE
    • CVO2: '13 FLHRSE - sold
    • CVO3: '10 FLHTCUSE - sold

CVO RK with only 1200 miles and limped and towed home twice already.  Latest codes were all twist grip and throttle control actuator related.  All "P" codes,
0120
0122
0123
0220
0222
0641
1510
1511
2122
2135
2138

Anyone else having this problem.  I thought the design bugs with this were worked out a few years ago.
« Last Edit: April 19, 2013, 05:49:36 AM by RetSUBLDO »
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Kingspoke

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Re: 2013 Limp Mode, am I the only lucky one!
« Reply #1 on: December 10, 2012, 09:14:40 PM »

Man that sucks!  I think your HD dealer should have been on it!  That's really too much! >:(  What are they saying about the problem?
« Last Edit: December 10, 2012, 09:17:43 PM by Kingspoke »
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Dragula 2-1, TTS Mastertune, SE 585+4, S&S prem. lifters & adj pushrods, 106hp/117tq, Chubby 577's, Ohlins HD159 & FKC-101 fork cartridge, LSR stealth 10" dark tint, Billet Boy LED tail lite, Kury LED turn signals, Air Wing tour rack LED, HD Siren II w/pager, CD LED front signals, OPT7 LED driving & headlight, Kicker KSC674 tourpack speakers.

RetSUBLDO

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    • CVO3: '10 FLHTCUSE - sold
Re: 2013 Limp Mode, am I the only lucky one!
« Reply #2 on: December 10, 2012, 09:41:11 PM »

Dealer looked at the TCA connector and saw a little chafe on 2 of the pins.  HD is sending a new TCA.  I want the whole throttle control to be checked thoroughly.  Tired of idling and getting stuck.  Knock on wood, 2 other throttle by wire bikes that never had a problem.
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howtodoit

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Re: 2013 Limp Mode, am I the only lucky one!
« Reply #3 on: December 13, 2012, 03:07:55 AM »

I have had it happen to me on my 2009 ultra cvo, i have found it usually occurs after i have been on a rough road. I also have been able to wriggle the connector/plug and then the bike would restart and allow me to ride to the dealer.
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RetSUBLDO

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    • CVO3: '10 FLHTCUSE - sold
Re: Update: 2013 Limp Mode, am I the only lucky one! Found the problem!
« Reply #4 on: April 19, 2013, 06:04:36 AM »

The codes and symptoms in the original post finally came in constantly and allowed the dealer to find the cause.

MOCO tech services had the dealer replace the throttle control actuator (TCA) and re-pin the harness at the TCA.
Test ride lasted about 1/2 mile before going into limp mode again.
Put the bike on the dyno and started troubleshooting.
Noted the two 5 volt sensor power lines were differing and started replacing sensors powered from those lines.
Replaced TMAP and VSS and problem continued.
Finally inspected the wiring harness and found a rub through where the harness was against the engine.
The wiring going to the domestically unused jiffy stand sensor connector was grounding out against the engine case down by the jiffy stand.
Some heat shrink, and sleeving were applied to cure the wound and the harness was adjusted to avoid further damage.

Runs great, finally.

Hope this may help someone else.  I could see it happening to others.  Maybe I have a Friday assembled bike?
My first indication of a problem was the slightest hesitation for a split second while riding constant speed on the freeway.
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jr1000yarder

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Re: Update: 2013 Limp Mode, am I the only lucky one! Found the problem!
« Reply #5 on: April 19, 2013, 07:24:29 AM »

I had the same problem different grounding issue. From what I've been told when that many codes pop it's usually a ground related issue.
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2013 FLTRXSE2
Andrews 57H, .030 Cometic head gasket, 10:1 compression, TTS tuner, Covington Destroyer Pipe, HPI TB, F & R instant air ride, 12pt stainless bolts, SBD bags, fender, Custom Steel stretched tank and side covers, FBI Drop seat, Custom seat by Voss, 30" Chrome Instigator w/18" rotor, Misfit short neck kit, Ness Hot Legs, HHI 6 piston caliper, B-cool one off aluminum fender. Lots of custom audio stuff, and a lot I forgot!

Kingspoke

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Re: Update: 2013 Limp Mode, am I the only lucky one! Found the problem!
« Reply #6 on: April 19, 2013, 02:02:04 PM »

Great to hear, they got you running, .... just in time for spring riding! :cucumber:
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Dragula 2-1, TTS Mastertune, SE 585+4, S&S prem. lifters & adj pushrods, 106hp/117tq, Chubby 577's, Ohlins HD159 & FKC-101 fork cartridge, LSR stealth 10" dark tint, Billet Boy LED tail lite, Kury LED turn signals, Air Wing tour rack LED, HD Siren II w/pager, CD LED front signals, OPT7 LED driving & headlight, Kicker KSC674 tourpack speakers.
 

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