This is the last part of this post now that all the work has been completed including a custom dyno tune. I am very pleased with the work Zipper's did on my motor and transmission. I am equally pleased with the TMAX setup. I did have some interesting experiences with this project that I would like to share with the members of this site as I have seen various posts from others that touch on some of these same issues.
Let's start with have a custom map built for my bike. Zipper's recommended a base map that they felt was close to my engine and pipe combo. I built the 120 to their specs, but I was using Reinhart 2:1 versus the D&D Boarzilla. Even though I have the AT feature, AT only makes adjustments to your base map settings within certain parameters, but it will not change the base map nor optimize the HP/TQ output. To maximize the output for your engine/pipe combination, there is no substitute for a custom map. Therefore, I elected to send my bike upstate NY to Joe's Cycle Repair who has an excellent reputation as a tuner (all he does). It was during the tuning process that I elected to change my Reinharts out for D&D Fatcats because they produced significantly better numbers and a better torque curve to suit my riding conditions. Further, I was not pleased with Reinhart quality (i.e. collector shield failed twice, end cap changing colors, head pipe cracked at rear cylinder) that I was looking for an excuse for a change. Reinhart was very good about replacing these items free of charge, however, these quality problems should not exist and I really feel that they are more interested in boosting production and pushing pipes out the door than they are in quality control. The D&D Fatcats are excellent pipes and I am glad I switched.
Bottom line: The bike runs great, power/torque is awesome, smooth as silk in all gears. I have attached some photos and my dyno sheet showing before and after results. To anyone interested in a first class tuner, Joe is the man. He can tune PC III, SERT, TMAX, you name it, he has used it. First class gentleman who knows his business. He put over 200 miles on my bike on the dyno and it took about a week to complete. I rode 600 miles to and from to have him do the work and it was worth every mile

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