dj,
Good catch on the wristpin location, I forgot about that.
True, with a common crankpin and 45 degree angle, exact matching of piston weights isn't absolutely critical (but it is still a reasonable goal). However, turning someone loose on a piston with a grinder, with no scale and no specified dimensions, is a jack-leg idea at best. And after all this unscientific grinding, how do they know if they maintained the total reciprocating weight within at least the original factory tolerance for a stock crank? One other question, isn't it normal to check piston to piston clearance and piston to head/valve clearance during the initial assembly, at least when using nonstandard parts, rather than bolt the thing together and have it lock up?
You know, this story reminds me of one of the reasons I stopped watching the Orange County folks butcher their builds on TV. Bushing won't fit? Grind the sucker down or drill out the hole with a hand drill. Shaft won't slide into place? Beat the SOB with a 5 pound hammer. Slight misalignment? Heat 'er up with a torch and beat it with that same 5 pound hammer. Maybe some folks don't mind paying big bucks for crap like that, but you won't find me doing it. My advice remains the same: take the time to do it right.
Jerry