I then discovered that the '05's have an additional clamp that needed to be removed near the fuel inlet pipe. Anyway, his went on fine, but with a little more effort. PJ
PJ, that clamp is a running change that happened during the production of the red bikes. Earlier ones don't have it and later ones do. That's the clamp that keeps some of the guys from being able to use the chrome fitting cover. If they have that line (with the clamp) making the change to the braided line also will eliminate any problem with using the chrome cover on the fitting.
I had a bit of serendipity happen with changing your fuel line today too PJ. Ever since the trip home from Maggie Valley I've had a bit of a problem with the bike occasionally cutting out. Anywhere from very subtle to a heavy buck. Might not do it for several hundred miles and then might do two or three times back to back and reoccur a few times within a few miles. Very intermittent. The bike even died while it was doing it a couple of times.
When it did it the bike never threw an error code. I stopped at a dealership on the road once when it had suddenly gotten very bad. They found nothing. It was running good by the time I'd pulled in and ran good for another two hundred miles before it did it again. Since no OE parts were throwing error codes I even removed the Power Commander at a roadside rest stop one time just to see if it would make any difference. No difference at all.
Left the bike at my local shop here for a week. Told them how intermittent the problem was and exactly how it was behaving. Told them not to be surprised if it never did while they were riding it so they'd just have to investigate the "what-ifs" a little and see if they could find anything. Figured leaving it with them for a week would allow time for at least a little diagnostic work.
Yeah, right....
All they did in a weeks time was ride it 47 miles. It never acted up while someone was on the saddle so they never turned a nut looking further for the problem.
But this morning when I was going to install the braided line I figured I'd look a little farther. It always gave me the impression of a bad injector when it did it. That's just what it felt like. But the harness to the injectors had no chafed or bad wires (thought of Naitram's bike) and the injectors themselves looked fine (as well as one could tell with some simple automotive testing equipment). Took the dash off and looked at the fuel filter or for anything else that might be floating around. Nothing.
Then went to install the braided fuel line. Had it unhooked under the tank and moved it aside to get my hand to the EFI fitting. When I did that I thought the line felt odd. It just flexed weirdly when I pushed on it. Once off I peeled back the plastic cover and found a soft spot. It had collapsed inside. So I'm thinking not only will the braided line just look better it has solved my cutting out problem.
Of course what sucks about that is that yet again I couldn't count on the local shop to really be as good as they should have been or to exercise enough initiative to really try to find a problem. Sadly, I think that for any future warranty service I'm going to have to leave town. Just too many problems and too much carelessness with these guys for too many years.