From your photo's I would guess you rode through a cloud of highly corrosive material that etched your wheels while blasting the powdercoat loose from the engine. Obviously that service rep is correct, there is no way H-D would ever release a product with those kinds of problems, it has to be something you did or some evil atmospheric fallout.
How does the paint job look? Since powdercoat and chrome are much tougher than regular old paint, I have to assume that your paint has been stripped to bare metal by this evil atmospheric problem by now. I sure hope you didn't leave your car parked outside next to the bike.
You need to elevate this to a level way above that moron rep. The finishes used on modern vehicles are expected to stand up to atmospheric pollution these days, not that I'm saying the cause of your issue is pollution. H-D has had many cases of case and cylinder powdercoat peeling, and I don't remember it being an issue only in certain highly polluted areas of the country. They know it's their problem, and if you can work your way through the maze of idiots like this service rep and find a manager with some brains and a modicum of honesty you will get your issues resolved. Damn shame they continue to make us go through all this just to get what we paid for.
Jerry
grc: Jerry...Fortunalely the paint is perfect, TG! Spoke to Customer Service last Thur, and they (Her) replied Friday. She says, she called local dealership and confirmed that area Rep did look at scooter, did determin that the issue was atmoshere! She said, the case will be closed. Needless to say, I had a different opinion! I asked her if she had seen the images? Her reply was no!! I have now emailed her all the images with detailed log of events on this bike. Waiting again....
For the life of me... I can't figure out what is going on here, and for the life of me... can not understsand the stance of MoCo. For one thing, I know for a fact, that this is not a atmoshere issue. This scooter is sitting right beside our perfectly restored 1972 LT-1 Corvette. This is a 3 year old restore...the LT-1's chrome has been completley re-chromed (every piece),and many pieces of the suspension have been power coated. No issues with the Corvette, and there both sitting right beside each other... in an insulated garage. This scooter has never been outside overnight unless we were staying in a motel. On top that...if it was an atmosphere issue...would'nt the power coating be chipping all around the cylinder heads (both sides)?? Well, on the heads and barrels..it is only on one side!
Needless to say, sure could use some suggestions, (email me if need be, donniechaney@aol.com) to this issue. Thanks for eveyone's help!! Muddy