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[SBB]

What grinding bit does everyone use to grind out the welds when removing the stock baffles in CVO mufflers?
I have a few mufflers that I need to remove the baffles.
A part number and a supply house would help.

 

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[T-Hawk]

I just used my Dremel cutting disc to cut the weld, and one of the grinding stones to smooth it over so the baffles would slip right out... and they did.   

[SBB]

I just used my Dremel cutting disc to cut the weld, and one of the grinding stones to smooth it over so the baffles would slip right out... and they did.   

Thanks for replying.
You have a picture and a part number?

 

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[Fullsac Performance]

This is the one I use.

http://www.use-enco.com/CGI/INSRIT?PARTPG=INLMKD&PMPXNO=17796921&PMAKA=317-0280

1/4" shank. fits in any cheap 20.00 air powered die grinder. Do your self a favor and skip the dremel.

Heres how fast it woks.


Steve

[SBB]

This is the one I use.

http://www.use-enco.com/CGI/INSRIT?PARTPG=INLMKD&PMPXNO=17796921&PMAKA=317-0280

1/4" shank. fits in any cheap 20.00 air powered die grinder. Do your self a favor and skip the dremel.

Heres how fast it woks.


Steve

I was hoping you or Jim (hd-dude) would chime in.
Thanks buddy!
I have done three sets using a grinding stone. (what a pain in the ass)
Great video also.
You are the man!

SBB

[SBB]

This is the one I use.

http://www.use-enco.com/CGI/INSRIT?PARTPG=INLMKD&PMPXNO=17796921&PMAKA=317-0280

Steve

Steve, just ordered me a few bits.
Thanks again.

 

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[110tHunDer]

 
What did ya do, open a certified Fullsac baffle installation facility?

[BUCKNUT GREG]

This is the one I use.

http://www.use-enco.com/CGI/INSRIT?PARTPG=INLMKD&PMPXNO=17796921&PMAKA=317-0280

1/4" shank. fits in any cheap 20.00 air powered die grinder. Do your self a favor and skip the dremel.

Heres how fast it woks.


Steve

Great Info, Tx Steve

[Grey Ghost]

Here is the one that I used  . . . It is a couple of bucks more than the one Steve uses, but it is square edged on the business end, which makes it easier to clean out the weld between the muffler can and the baffle. 

On Amazon search for 

SGS Tool Company 19204 SA-5G Double Cut Carbide Bur 1/2 Diameter 1/4 Shank Diameter
by SGS Tool Company
Be the first to review this item

--------------------------------------------------------------------------------
List Price: $33.69
Price: $18.50 & eligible for FREE Super Saver Shipping on orders over $25. Details 
Deal Price:   
You Save: $15.19 (45%) 
 

[Jimonline]

Definitely skip the dremel! I spent 3 hours with a dremel on one side. Went to harbor freight got a $15 grinder (w-bits) and did the other one in 20 minutes.

My dog goes crazy when I fire up the compressor so I tried the dremel first. What a waste of time.

Steve, you rock! love the baffles, I did cut about 14 inches (wife says it was only 6", go figure) off the fiberglass wrap. Sounds and runs perfect, love the shirt too!

C pipe this winter!

[SBB]

What did ya do, open a certified Fullsac baffle installation facility?

East Coast baffle removing operation.
When you have a great product like Fullsac you want everyone to try it.


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[Gettinold]

What did ya do, open a certified Fullsac baffle installation facility?

"EmptySac" Exhaust Factory.   

[scttgr8]

What grinding bit does everyone use to grind out the welds when removing the stock baffles in CVO mufflers?
I have a few mufflers that I need to remove the baffles.
A part number and a supply house would help.

 

SBB




http://www.fastenal.com/web/products/detail.ex?sku=0301654

I had some ball ends also but this one worked really nice...I also used a "pencil grinder" with a 1/8 shaft...I like the 1/4 shafts because they are a bit more sturdy.

love the sound!!! 

[SBB]

Well as always Steve was right.
I watched his video and thought damn, two minutes and he's done.
Got my bits yesterday.
Did three sets in an hour this morning.
Having the right tools makes a world of difference.
Pictured below are the tools it takes to remove the baffles.
Thanks Steve!

 


SBB

And please always wear safety glasses when grinding.

[SBB]

Three sets done and ready for Fullsac baffles!

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