Mrs. WeCVO,
Your not having much luck with your bike, are you?
In regards to the Air Cleaner coming off of the intake, I hope your mounitng holes are not stripped off of the intake. I have seen some Air Cleaners come off due to the fact that the fastners were not tightened enough. Saying that you can not over tighten or you may pull the threads out of the intake, aslo you should not use Red Loctite or you won't get the Air Cleaner off. I wonder if that may have happened to your bike.
You mention it just come out of the dealers, what did they repair, maybe they did not tighten AC properly.
Did the oil puke out all over the bike because the Air Cleaner and backing plate were not attached?
I would be having a "Chat" with the various personnell at your dealership & HD in regards to all of your problems.
King103,
On my recent 2004 03 SE 103" engine build, 103" Heads redone by SBC and S&S 585 Cams, also had the S&S Reed Valve installed, during my heat cycling period and break in, running the bike hard on and off, have had no puking.
Will post Dyno results when back in Phoenix in late April.
geezerglide